Directional Differential Pressure Detector with Rotatable Set Point Indicator

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Solution Overview

Problem

Existing systems for monitoring directional differential pressure between spaces are inefficient in adjusting threshold values and can provide inaccurate readings when installed on non-plumb walls, requiring complex recalibration and access to both sides of the barrier.

Innovation Solution

A device with a rotatable base and adjustable conduit that allows independent adjustment of the inclination from one side of the wall, using a differential pressure set point indicator tied to gravity, enabling accurate threshold detection without recalibration and accommodating out-of-plumb installations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing differential pressure monitoring systems are installed on non-plumb walls, then installation flexibility is improved, but measurement precision deteriorates due to inaccurate readings

Engineering Contradiction:
Improveinstallation flexibilityVSAvoiddifferential pressure reading accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The indicator assembly is made rotatable about the conduit axis, allowing dynamic adjustment of the indicator's orientation. This enables the bubble vial to be positioned at any angular orientation around the conduit, permitting accurate threshold indication regardless of the conduit's inclination angle or installation orientation on non-plumb walls.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system transitions from a fixed two-dimensional indicator arrangement to a three-dimensional rotatable assembly. The bubble vial can be rotated to any angular position around the conduit axis, adding a rotational degree of freedom that allows the indicator to function accurately on walls of any orientation, including non-plumb installations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If existing systems require recalibration for different installation conditions, then adaptability to different environments is improved, but device complexity and installation time increase

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidrecalibration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rotatable indicator assembly allows the system to self-adjust to any installation condition without external recalibration. The installer can simply rotate the indicator assembly to the appropriate angular orientation around the conduit, and the system automatically functions correctly for that installation geometry, eliminating complex recalibration procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The rotatable indicator assembly serves multiple functions: it provides threshold indication accurate for any conduit inclination angle, accommodates any wall orientation (plumb or non-plumb), and eliminates the need for different indicator configurations for different installation scenarios. This universal design works for all installation conditions without modification.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the indicator is fixed relative to the conduit, then device complexity is reduced, but ease of operation deteriorates when installation conditions vary

Engineering Contradiction:
Improveindicator assembly complexityVSAvoidinstallation ease
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The indicator assembly is made rotatable about the conduit axis, transforming from a fixed to a dynamic configuration. This single rotational degree of freedom provides the flexibility needed to accommodate any installation condition while maintaining relatively simple device construction, achieving a balance between complexity and operational ease.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and efficient monitoring of directional differential pressure with adjustable threshold settings and accurate readings on non-plumb walls, reducing installation complexity and recalibration needs.

Implementation Method 1

a movable element disposed within the first conduit and movable from a first, vertically lower region of the first conduit to a second, vertically higher region of the first conduit in response to the directional differential pressure between the first and second spaces

Methodology Applied
Scientific EffectDifferential pressure: Pressure Gradient

Implementation Method 2

a rotatable base configured to be rotatably attached to the barrier, and a first conduit coupled to the base, where when the rotatable base is rotated, an inclination of the first conduit is adjusted relative to a horizontal plane

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11460481B2Directional differential pressure detector having a differential pressure set point indicator
Publication Date: 2022.10.04 AIRFLOW DIRECTION INC
  • US11460481B2 patent drawing
  • US11460481B2 patent drawing
  • US11460481B2 patent drawing

AI summary

Methods and apparatuses for indicating the presence of a threshold directional differential pressure between separated adjacent spaces. A conduit contains at least one movable element that indicates whether the pressure difference between the two spaces is at least as high as a threshold pressure difference. The apparatus is adjustable to have different threshold set points by adjusting the pivot arm inclination relative to a horizontal plane.