Directional Drilling BHA Modeling for Accurate WOB-Steering Control

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Solution Overview

Problem

Current models for directional drilling fail to accurately account for both weight on bit (WOB) and steering force, leading to sub-optimal performance and inefficiencies in drilling operations due to high uncertainty and computational burdens.

Innovation Solution

A high-fidelity, first-principal model that coordinates the control of WOB and steering force, utilizing a simplified nonlinear DDE model and model predictive controller to optimize drilling parameters, reducing uncertainty and improving computational speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current models for directional drilling are used, then computational burden is reduced, but accuracy in accounting for both weight on bit and steering force deteriorates

Engineering Contradiction:
ImproveaccuracyVSAvoidcomputational burden
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The model segments the drilling system into distinct components (bit, BHA, wellbore) and applies separate force balance equations to each, allowing accurate representation of complex interactions while maintaining computational tractability through modular structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The model transforms the governing differential equations into algebraic equations by introducing dimensionless parameters and simplifying assumptions that preserve the essential physics of WOB and steering force while dramatically reducing computational complexity for real-time control applications

Inventive Principle:
Principle #35Parameter changes

2Speed

If simplified models are used, then computational speed is improved, but uncertainty in drilling parameters increases

Engineering Contradiction:
Improvecomputational speedVSAvoiduncertainty
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The model incorporates real-time feedback from downhole measurements (weight on bit, steering force, wellbore geometry) to continuously update drilling parameters and reduce uncertainty, enabling adaptive control that maintains accuracy while operating at simplified computational speeds

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The model serves multiple functions simultaneously: it predicts wellbore trajectory, estimates drilling parameters, evaluates performance metrics, and optimizes control inputs, thereby reducing overall system uncertainty through integrated multi-functional analysis at computational speeds

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250215778A1Integrated modelling, estimation, and control of weight-on-bit and steering force in directional drilling
Publication Date: 2025.07.03 HALLIBURTON ENERGY SERVICES INC
  • US20250215778A1 patent drawing
  • US20250215778A1 patent drawing
  • US20250215778A1 patent drawing

AI summary

Systems and methods are provided for performing directional drilling. An example method can include receiving, by a surface controller, a well plan for performing directional drilling of a wellbore; receiving, by the surface controller, an estimate for at least one drilling parameter that is based on a model of a bottom hole assembly (BHA) configured to perform directional drilling of the wellbore; and determining, by the surface controller, a steering force and a weight-on-bit (WOB) for drilling the wellbore, wherein the steering force and the WOB are based on the well plan and the estimate for the at least one drilling parameter.