Utility Vehicle Disc Brake Pad Resetting to Prevent Rubbing Torque
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Solution Overview
Problem
Existing disk brakes for utility vehicles suffer from residual rubbing torques after braking, leading to increased fuel consumption and reduced service life of brake components.
Innovation Solution
The implementation of two V-shaped spreading elements supported on a lining retaining bracket, with spring legs ending on brake linings, to actively reset the brake linings away from the brake disk after braking.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a resetting device with sprung spreading elements is provided to actively reset brake linings after braking, then residual rubbing torques are prevented and component service life is improved, but manufacturing complexity increases
Solution Approach 1:
The resetting device is segmented into two separate V-shaped spreading elements, each independently mounted on the brake carrier and acting on opposite brake linings. This segmentation allows for simpler individual component design and manufacturing compared to a single complex resetting mechanism, while collectively achieving the function of preventing residual rubbing torques on both sides of the brake disk.
Solution Approach 2:
Instead of using a complex multi-component resetting device as proposed in prior art, the invention inverts the approach by using simple V-shaped spring elements that passively reset the brake linings through elastic deformation. The spring legs of the V-shaped elements are held at their ends on the brake linings, and their natural elasticity provides the resetting force without requiring complex actuation mechanisms.
2Power
If brake linings are pressed against the brake disk during braking, then braking force is generated, but residual rubbing occurs after brake release leading to increased fuel consumption
Solution Approach 1:
The V-shaped spreading elements provide periodic action by alternately compressing and expanding. During braking, the spring legs are compressed as brake linings are pressed against the brake disk. After brake release, the springs expand to actively push the brake linings away from the brake disk, creating a periodic reset action that prevents continuous rubbing and reduces energy loss.
Solution Approach 2:
The resetting function is achieved through self-service by utilizing the elastic properties of the V-shaped spring elements themselves. The springs automatically compress during braking and expand during release without requiring external actuation or complex resetting mechanisms, thereby preventing residual rubbing and reducing fuel consumption through a self-regulating elastic recovery process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution effectively prevents residual rubbing torques, reduces wear on brake components, and simplifies manufacturing while maintaining operational reliability.
Implementation Method 1
two V-shaped spreading elements 6 which are supported on or fastened to the lining retaining bracket 11 in the connecting region of their respective spring legs 7, with the spring legs 7 of each spreading element being held at their ends on the brake linings 3
Data Source
AI summary
A disc brake for a utility vehicle includes brake caliper which straddles a brake disc, two brake pads each arranged in a pad channel of a vehicle-side brake carrier. The brake pads are retained in the disk brake under prestress by a pad retaining spring and a pad retaining clip on the brake caliper which spans a opening of the brake caliper. The disc brake further includes a restoring device configured to bias the brake pads away from one another after having been displaced during brake actuation. The restoring device includes sprung spreader elements that engage the opposite brake pads. The sprung spreader elements preferably include V-shaped spreader elements which are supported in the connection region of their respective spring arms on the pad retaining clip, and retained via their ends on the opposing brake pads.


