Magnetic Disc Failure Prediction via Error Position Analysis

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Solution Overview

Problem

Current magnetic disc devices lack effective methods for predicting failures, leading to potential data loss and unnecessary replacements, as they cannot accurately differentiate between head and disc failures based on error distribution patterns.

Innovation Solution

A failure predicting method that collects error information and uses parameters like dispersive power to determine the physical position relationships between errors on the magnetic disc, distinguishing between head and disc failures by analyzing error localization and dispersal, thereby enabling early detection and targeted maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnetic disc devices conduct immediate replacement upon detecting errors, then data loss is prevented, but unnecessary replacements increase due to inability to differentiate between head and disc failures

Engineering Contradiction:
Improvedata loss preventionVSAvoidunnecessary replacements
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent segments error analysis by spatial distribution patterns, dividing errors into localized clusters (indicating disc failures) and dispersed patterns (indicating head failures). This segmentation enables differentiated response strategies: immediate replacement for localized disc failures versus monitoring for dispersed head failures, thereby preventing unnecessary replacements while maintaining data loss prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of assuming all errors indicate immediate failure requiring replacement, the patent inverts the logic by using error distribution patterns to determine when replacement is NOT needed. By analyzing whether errors are localized or dispersed, the system identifies cases where continued operation is safe, thus reducing unnecessary replacements while still preventing data loss in critical cases.

Inventive Principle:
Principle #13The other way round (Inversion)

2Measurement precision

If magnetic disc devices monitor all errors continuously, then failure prediction accuracy improves, but system complexity and computational load increase

Engineering Contradiction:
Improvefailure prediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential spatial distribution characteristics of errors (localized versus dispersed patterns) rather than analyzing all error parameters continuously. By focusing extraction on position relationships and clustering patterns, the system achieves accurate failure prediction while minimizing computational complexity, as it only needs to track error locations and their spatial relationships rather than all possible error attributes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms continuous error monitoring into discrete pattern classification by changing the parameter from continuous error data to categorical failure mode identification (head failure versus disc failure). This parameter change simplifies the system by converting complex continuous monitoring into discrete pattern recognition, reducing computational load while maintaining prediction accuracy.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If magnetic disc devices perform comprehensive error analysis, then failure mode differentiation improves, but processing time and operational overhead increase

Engineering Contradiction:
Improvefailure mode differentiationVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary analysis of error position relationships and establishes clustering patterns in advance, creating a framework for rapid failure mode determination. By pre-establishing the spatial analysis framework and clustering criteria, the system can quickly differentiate between head and disc failures when errors occur, minimizing processing time while maintaining accurate failure mode differentiation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10134437B2Information memory device, failure predicting device and failure predicting method
Publication Date: 2018.11.20 KK TOSHIBA
  • US10134437B2 patent drawing
  • US10134437B2 patent drawing
  • US10134437B2 patent drawing

AI summary

According to one embodiment, physical position information on errors on a recording medium is acquired, physical position relationship between the errors on the recording medium is calculated based on the position information, and a failure mode related to the errors is determined based on the position relationship.