Disc Image Alignment Using Magnet Position Correction

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Solution Overview

Problem

The existing methods for obtaining images of disc analysis or test results face challenges due to inconsistencies in the positioning of magnets between the disc and the feeding unit, leading to slope deviations in the captured images, which hinder accurate image recognition.

Innovation Solution

A method and apparatus that utilize a controller to align the positioning of magnets between the disc and the feeding unit by controlling the movement of the feeding unit along the radial direction of the disc, ensuring that the image obtainer can accurately capture the analysis result object without slope deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If magnets are used to fix the positioning of the disc, then the positioning accuracy is improved, but a difference between positionings of the magnets in the disc and feeding unit occurs leading to slope deviations

Engineering Contradiction:
Improvepositioning accuracyVSAvoidimage recognition accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical magnetic positioning system with an optical positioning system. Instead of relying on magnetic attraction between magnets in the disc and feeding unit, the system uses an image obtainer (camera) to detect the position of a reference mark on the disc, and a controller calculates positioning information based on the detected mark position. This substitution eliminates slope deviations in captured images by providing precise optical positioning without the alignment issues inherent in magnetic systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the feeding unit moves to capture images, then image acquisition is enabled, but slope deviations occur due to magnet positioning differences

Engineering Contradiction:
Improveimage acquisition capabilityVSAvoidimage alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical magnetic alignment with optical detection and computational positioning. The image obtainer captures images of a reference mark on the disc, and the controller calculates the precise position based on the detected mark coordinates. This allows the feeding unit to move freely for image acquisition while maintaining precise alignment through optical feedback rather than mechanical magnetic attraction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements feedback control by detecting the position of a reference mark on the disc using an image obtainer, calculating positioning information based on the detected position, and using this information to correct alignment. This feedback loop ensures that even when the feeding unit moves for image acquisition, the positioning remains accurate by continuously referencing the mark position and adjusting accordingly.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes slope deviations in the captured images, providing a reliable apparatus for obtaining accurate disc analysis results by ensuring precise alignment of the magnets, thereby enhancing the reliability of image analysis.

Implementation Method 1

Magnets included in each of a disc and a feeding unit may be used to fix the positioning of the disc where an image obtainer, such as an image sensor or a camera unit, can recognize the analysis or test result object

Methodology Applied
Scientific EffectMagnetic interaction: Magnetism

Data Source

PatentEP2237045B1Method of obtaining image of disc and apparatus for driving disc
Publication Date: 2023.05.24 NEXUS DX INC
  • EP2237045B1 patent drawingFigure 1
  • EP2237045B1 patent drawingFigure 2A
  • EP2237045B1 patent drawingFigure 2B

AI summary

Provided is a method of obtaining an image of a disc, in which the method obtains an image of an analysis or test result object of a disc by minimizing a difference between the positionings of a magnet of the disc and a magnet of a feeding unit, and an apparatus for driving a disc, wherein the apparatus performs the method. The method includes: fixing a positioning of a disc by using magnetic attraction between a first magnet installed on the disc and a second magnet installed on a feeding unit; minimizing a difference between the positionings of the first and second magnets; and obtaining an image of an analysis or test result object of the disc.