Disc Laser Cavity With Zig-Zag Optical Path for Compact High Power

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Solution Overview

Problem

Existing DC longitudinally excited lasers are limited to low output powers, and while RF excited slab lasers provide higher output powers, they require a wide structure to accommodate the slab, limiting compactness and efficiency.

Innovation Solution

A compact disc-shaped laser system with a zig-zag beam path in a ceramic disc, using an annular mirror and end mirrors, where the beam follows a zig-zag pattern aligned at an angle to the axis, allowing for a long optical path within a small structure, with efficient cooling and high reflectivity mirrors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If RF excited slab lasers are used to achieve higher output powers, then power output is improved, but the structure becomes wide and compactness deteriorates

Engineering Contradiction:
Improveoutput powerVSAvoidstructure width
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent transitions from a two-dimensional slab geometry to a three-dimensional folded cavity geometry within a cylindrical volume. The beam path is folded multiple times between spherical mirrors, creating a compact volumetric structure that achieves long optical paths without requiring large planar dimensions. This dimensional transformation allows high power output while maintaining compactness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds multiple beam passes and optical reflections within a single cylindrical cavity volume. The folded cavity design nests the optical path length within the physical structure by having the beam traverse the cavity multiple times in a folded pattern, effectively packing a long optical path into a compact volume similar to nested dolls.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If a long optical path is achieved within a short physical structure, then power output and beam quality are improved, but the device complexity increases

Engineering Contradiction:
Improvepower outputVSAvoidcavity geometry complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent segments the optical path into multiple discrete passes between the spherical mirrors. Each pass contributes to the total optical length, and the segmented approach allows the long path to be achieved through repetition of a simple mirror-to-mirror traversal rather than a single complex optical element.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spherical mirrors serve multiple functions: they define the cavity geometry, provide the folding surfaces for the beam path, and act as the optical resonator elements. This multi-functionality reduces the need for additional specialized components, thereby managing complexity while achieving the long optical path.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If DC longitudinally excited lasers are used, then the structure is simple, but the output power is limited to low levels

Engineering Contradiction:
Improvestructure simplicityVSAvoidoutput power
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent employs RF (radio frequency) excitation instead of static DC excitation, introducing dynamic electromagnetic fields to drive the laser medium. This dynamic excitation mechanism enables much higher power output compared to DC excitation, while the resonant nature of RF coupling allows efficient energy transfer.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The RF excitation operates at periodic radio frequency cycles, creating oscillating electromagnetic fields that resonate with the laser medium. This periodic action at high frequency enables continuous energy deposition and sustains high power output, overcoming the limitations of static DC excitation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves high power output and good beam quality in a minimally sized structure, with efficient cooling and reduced RF power requirements, while maintaining mechanical integrity and ease of construction.

Implementation Method 1

an annular mirror whose inner surface has a high reflectivity at the wavelength at which the laser system is intended to lase

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a pair of planar metallic electrodes disposed proximate opposite edges of the annular mirror, normal to the axis of the annular mirror, the electrodes configured to have an RF field applied between them

Methodology Applied
Scientific EffectRF excitation: Electromagnetic Induction

Implementation Method 3

a ceramic material in the form of a disc, disposed in the internal volume of the annular mirror, the ceramic material having a series of channels formed therein

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12444897B2Disc laser
Publication Date: 2025.10.14 IDEA MACHINE DEV DESIGN & PRODN
  • US12444897B2 patent drawing
  • US12444897B2 patent drawing

AI summary

There is provided a laser system having a cylindrically-shaped annular mirror with at least one opening in its surface; a pair of planar metallic electrodes disposed proximate opposite edges of the annular mirror, normal to the axis of the annular mirror, the electrodes configured to have an RF field applied between them; a pair of end mirrors disposed at said at least one opening; and a ceramic material in the form of a disc, disposed in the internal volume of the annular mirror, the ceramic material having a series of channels formed therein such that they generate a zig-zag pathway in the ceramic material, wherein (i) the zig-zag path, when filled with a gain medium, (ii) the annular mirror and (iii) the pair of end mirrors, together constitute a laser cavity.