Inflatable Disc Space Trial Balloon for Accurate Implant Sizing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for determining the size, location, and geometry of the disc space after discectomy are limited, leading to potential improper placement and securement of intervertebral devices, which can result in device migration, expulsion, and continued pain.

Innovation Solution

An inflatable, intra-operative trial balloon is inserted into the disc space, inflated with a radiographic material to visualize the cleared space, allowing for accurate determination of size, location, and geometry, enabling precise placement of intervertebral implants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional discectomy is performed without trial device, then surgical procedure is simpler and faster, but implant placement accuracy deteriorates leading to migration or expulsion

Engineering Contradiction:
Improvedisc space measurement accuracyVSAvoidsurgical procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The trial balloon is inflated within the disc space before final implant placement to preliminarily determine the optimal implant size, position, and geometry. This preliminary measurement action allows surgeons to verify disc space dimensions and implant fit before committing to the final implant, thereby improving placement accuracy without requiring complex post-operative adjustments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The trial balloon serves as an intermediary device between the disc space preparation and final implant placement. It provides a radiopaque template that mediates the determination of implant parameters, allowing indirect measurement and verification of disc space geometry before the actual implant is inserted

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If trial balloon with radiographic material is used, then implant placement accuracy is improved, but surgical time and procedure complexity increase

Engineering Contradiction:
Improveimplant sizing and placement precisionVSAvoidsurgical procedure time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The surgical procedure is segmented into distinct phases: disc space preparation, trial balloon insertion and inflation, radiographic imaging for measurement, and final implant placement. This segmentation allows for systematic verification of implant parameters at the appropriate stage, improving precision without significantly extending total surgical time by enabling parallel preparation activities

Inventive Principle:
Principle #1Segmentation

3Reliability

If accurate disc space determination is made, then implant fit and biomechanical loading are optimized, but measurement and detection difficulty increases due to limited intraoperative imaging

Engineering Contradiction:
Improveimplant performance reliabilityVSAvoiddisc space visualization difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The trial balloon incorporates radiopaque materials that appear as distinct radiographic densities on fluoroscopic images, enabling clear visualization of the balloon's position, size, and shape within the disc space. This radiographic 'color change' or density contrast allows accurate measurement of disc space geometry without requiring complex imaging equipment or techniques

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method improves the accuracy of implant sizing and placement, enhancing procedure safety and effectiveness by ensuring a proper fit and biomechanical loading of the disc space.

Implementation Method 1

In order to visualize the shape of the balloon, the balloon is comprised of, or is inflated with, a radiographic material. Next, an imaging technique is used to visualize the inflated trial balloon

Methodology Applied
Scientific EffectRadiographic imaging: X-Ray

Data Source

PatentUS7699894B2Nucleus pulposus trial device and technique
Publication Date: 2010.04.20 DEPUY SPINE INC
  • US7699894B2 patent drawing
  • US7699894B2 patent drawing
  • US7699894B2 patent drawing

AI summary

A nucleus pulposus trial device for assessing the size, shape and location of a disc space.