Discharge Apparatus Optical Detection Shielding Reflection

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Solution Overview

Problem

The accuracy of ink droplet discharge speed measurement in inkjet printing apparatuses is compromised due to light reflection from the printhead, leading to degraded image quality from shifted ink droplet landing positions during forward and backward scanning.

Innovation Solution

A discharge apparatus with a light emitting element and a light receiving element, where a suppression unit shields some light rays from reaching the orifice surface, improving measurement accuracy by reducing light reflection and enhancing the precision of ink droplet discharge speed calculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If light is emitted from the light emitting element to detect ink droplets, then measurement capability is provided, but light reflection from the orifice surface degrades measurement precision

Engineering Contradiction:
Improveink droplet discharge speed measurement accuracyVSAvoidlight reflection from orifice surface
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies the principle of converting harm into benefit by using the light reflection that was previously causing measurement errors as a useful signal. The reflected light from the orifice surface is directed onto the light receiving element, and this reflection is used to detect the presence and position of ink droplets. By converting the harmful reflection into a beneficial detection mechanism, the system achieves accurate measurement without requiring complex shielding structures.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Measurement precision

If the light emitting element is positioned close to the orifice surface, then detection sensitivity is improved, but light reflection interference increases

Engineering Contradiction:
Improvedroplet detection sensitivityVSAvoidlight reflection interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary element (a reflective surface or mirror) that mediates between the light emitting element and the orifice surface. This intermediary redirects the light path so that light emitted from the source reflects off the intermediary surface and then interacts with the orifice surface in a controlled manner. This allows the system to maintain close positioning for high sensitivity while managing reflection interference through the intermediary's light redirecting capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If discharge timing is adjusted to compensate for speed variations, then image quality is maintained, but system complexity increases

Engineering Contradiction:
Improveink droplet landing position accuracyVSAvoiddischarge timing control system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the optical detection system continuously monitors ink droplet discharge and uses this information to adjust discharge timing in real-time. The light emitting element and light receiving element provide feedback signals about droplet presence and position, which are processed by the control system to dynamically adjust timing parameters. This feedback loop maintains landing position accuracy while using computational algorithms rather than complex hardware, thus managing system complexity effectively.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy of ink droplet discharge speed measurement, thereby maintaining image quality by adjusting discharge timing to align landing positions during scanning, even with variations in printhead and ink properties.

Implementation Method 1

light reflection from the printhead

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a light emitting element configured to emit light and a light receiving element configured to receive light emitted from the light emitting element, and configured to optically detect a droplet discharged from the orifice

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Data Source

PatentUS11752771B2Discharge apparatus
Publication Date: 2023.09.12 CANON KK
  • US11752771B2 patent drawing
  • US11752771B2 patent drawing
  • US11752771B2 patent drawing

AI summary

A discharge head includes an orifice surface in which orifices each configured to discharge a droplet are arrayed in a predetermined direction. A detecting unit includes a light emitting element and a light receiving element, and optically detects a droplet discharged from the orifice. A suppression unit is arranged between the light emitting element and the orifice surface, and suppresses the light emitted from the light emitting element from reaching the orifice surface by shielding at least some rays of the light which are emitted from the light emitting element and would otherwise propagate to the orifice surface.