Discharge Container Cap Flow Groove Anti-Drip Design

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Solution Overview

Problem

Conventional discharge containers face issues with liquid dripping and contamination due to remaining contents in the discharge nozzle after use, leading to potential leakage and interior cap contamination.

Innovation Solution

The discharge container incorporates a flow groove between the valve body and valve seat, allowing remaining contents to return into the inner container, and the flow groove is positioned to prevent dripping when the nozzle is tilted, utilizing surface tension to seal the groove and prevent air entry during storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a flow groove is provided between the valve body and valve seat to allow remaining contents to return into the inner container, then liquid dripping and cap contamination are suppressed, but the contents may drip from the flow groove and discharge nozzle opening when the container is tilted

Engineering Contradiction:
Improveprevention of liquid dripping and contaminationVSAvoidliquid dripping from flow groove when tilted
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The flow groove is positioned at a specific location on the valve seat where it can effectively receive remaining contents from the discharge nozzle while being protected from gravitational drainage when tilted. The localized positioning creates different functional zones: one that promotes content return during normal use and another that prevents dripping during storage or transport.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution moves from a two-dimensional flat valve seat to a three-dimensional structured valve seat with a recessed flow groove. This dimensional change creates a depression that can trap and hold remaining contents, preventing them from draining out when the container is tilted, while still allowing easy access during normal discharge operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the check valve is closed after discharging contents, then the discharge function is completed, but remaining contents stay in the discharge nozzle and may leak or overflow

Engineering Contradiction:
Improvedischarge completion efficiencyVSAvoidremaining contents leakage and overflow
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The harmful remaining contents are extracted from the discharge nozzle by directing them into the flow groove through gravitational flow and surface tension. The flow groove acts as a separate receptacle that captures these remaining contents, removing them from the discharge path and preventing subsequent leakage or overflow.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flow groove serves as an intermediary structure between the discharge nozzle and the external environment. It provides a transition zone where remaining contents can be temporarily held and redirected back into the inner container, preventing direct contact with the external environment and eliminating the harmful effects of leakage and overflow.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the sealing ring is fitted with the discharge port to seal the inner container, then airtight sealing is achieved, but remaining contents at the discharge port overflow and contaminate the cap interior

Engineering Contradiction:
Improvesealing effectivenessVSAvoidcap interior contamination from overflow
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Before the sealing ring makes contact with the discharge port to create the seal, the flow groove has already captured and redirected remaining contents away from the discharge port. This preliminary action of content redirection prevents overflow and contamination before the sealing operation begins, ensuring both effective sealing and clean cap interior.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The flow groove acts as an intermediary that intercepts remaining contents before they can reach the discharge port sealing interface. By providing this intermediate capture zone, the system prevents direct contact between remaining contents and the sealing area, eliminating contamination while maintaining sealing effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents liquid dripping and cap contamination by ensuring contents remain sealed within the container, even when the nozzle is tilted, and maintains airtight storage by using surface tension to prevent air from entering the inner container.

Implementation Method 1

utilizing surface tension to seal the groove and prevent air entry during storage

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentEP3447000B1Cap and discharge container
Publication Date: 2022.08.24 TOKYO LIGHT INDUSTRY CO LTD
  • EP3447000B1 patent drawingFigure 1
  • EP3447000B1 patent drawingFigure 2
  • EP3447000B1 patent drawingFigure 3

AI summary

Provided is a cap (11) used for a discharge container (1) and provided on a mouth portion (32) of a container main body (10) which is deformed by a pressing force and stores contents (100). The cap (11) includes: a base portion (51) having an annular bottom wall (64) having a discharge port (64a), an annular groove (64c) provided in an outer peripheral edge of the bottom wall (64), a flow port (64d) provided in the groove (64c), and a flow groove (64e) connected to the flow port (64d); a check valve (53) having a cylindrical support portion (81) having one end disposed in the groove (64c), a plurality of elastic pieces (82) connected to the support portion (81), and a valve body (83) connected to the plurality of elastic pieces (82) and opening and closing the discharge port (64a); and a discharge nozzle (52) covering the bottom wall (64).