Discharge Device Protruding Unit for Reactive Species Efficiency

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Solution Overview

Problem

Discharge devices that generate reactive species through discharging face inefficiencies in producing the desired quantities of reactive species, such as ions, under the same voltage application.

Innovation Solution

The discharge device incorporates a housing with a discharging unit and a protruding unit, where the discharging unit is positioned within a duct through which gas flows, and the protruding unit is placed upstream without overlapping the discharging unit, featuring a root portion with widened portions that guide gas flow effectively to enhance ion generation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a discharge device generates reactive species through discharging, then reactive species are produced, but the efficiency of generating reactive species is insufficient under the same voltage application

Engineering Contradiction:
Improvereactive species generation efficiencyVSAvoidvoltage application efficiency
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The protruding unit is positioned upstream of the discharging unit to preliminarily guide and concentrate the gas flow before it reaches the discharge electrode. This preliminary action ensures that gas is properly directed toward the discharging unit, improving the efficiency of reactive species generation without requiring additional voltage application.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If gas flows through a duct to reach the discharging unit, then gas supply is provided, but ion neutralization and contact with duct walls occur, reducing ion concentration

Engineering Contradiction:
Improveion concentrationVSAvoidion neutralization and wall contact
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The protruding unit acts as an intermediary structure between the gas source and the discharging unit. It guides the gas flow in a controlled manner, preventing direct contact between ions and the duct walls that would cause neutralization. The protruding unit's geometry (with its root portion and widened portion) creates a flow path that maintains ion concentration by avoiding wall contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the protruding unit is disposed upstream without overlapping the discharging unit, then gas flow guidance is improved, but device complexity increases

Engineering Contradiction:
Improvegas flow optimizationVSAvoidstructural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The protruding unit serves multiple functions simultaneously: it guides gas flow toward the discharging unit, prevents ion contact with duct walls, and maintains proper spacing between components. By integrating these multiple functions into a single structural element, the design improves gas flow optimization without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the efficiency of generating reactive species by ensuring optimal gas flow and ion distribution, preventing ion neutralization and contact with the duct walls, thereby maintaining high ion concentration and reducing discharge inefficiencies.

Implementation Method 1

a discharging unit that discharges in response to an application of a voltage

Methodology Applied
Scientific EffectDischarging: Corona Discharge

Data Source

PatentUS11576996B2Discharge device and electric machine for improving efficiency of reactive species
Publication Date: 2023.02.14 SHARP KK
  • US11576996B2 patent drawing
  • US11576996B2 patent drawing
  • US11576996B2 patent drawing

AI summary

Provided is a discharge device that can improve the efficiency of generating reactive species. A discharging unit that discharges in response to an application of a voltage protrudes from a housing. The discharging unit is disposed in a duct through which gas flows. An upstream support is disposed upstream of the discharging unit in a direction of gas flow without overlapping the discharging unit. The upstream support protrudes further from the housing than the discharging unit. The upstream support includes a root portion joined to the housing. The root portion includes a widened portion that is disposed in the duct and that protrudes toward the discharging unit when viewed in the direction of gas flow.