Discharge Lamp Electrode Heating to Prevent Mercury Bridges

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Solution Overview

Problem

Existing projector technologies face issues with mercury bridges forming when the projector is stopped, leading to reduced convenience due to the need for prolonged cooling of the light emitting tube to prevent mercury condensation and subsequent short-circuiting of electrodes.

Innovation Solution

A projector configuration with a discharge lamp having a first and second electrode, where the driving current includes alternating current periods with varying polarity and current values, transitioning from a first AC period to a second AC period upon receiving a stop operation, with the second AC period having a greater absolute current value or longer duration to heat the second electrode and prevent mercury condensation on the inner wall of the discharge lamp.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the projector continuously performs lighting at low power to cool the light emitting tube portion to the extent that mercury condenses, then a mercury bridge is prevented, but convenience of the projector is reduced due to extended stop time

Engineering Contradiction:
Improveprevention of mercury bridgeVSAvoidconvenience of projector
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by selectively heating only the second electrode (the cathode) using a dedicated heating current, rather than cooling the entire light emitting tube portion. This localized approach prevents mercury condensation at the electrode while avoiding the need to cool the entire lamp structure, thus preventing mercury bridges without requiring extended stop time.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements preliminary action by heating the second electrode in advance before the projector is fully stopped. The heating current is applied during a transition period when the discharge lamp is being put out, ensuring the electrode temperature remains high enough to prevent mercury condensation before the cooling process begins, thereby preventing mercury bridges while minimizing stop time.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If lamp power is reduced to cool the light emitting tube portion to the extent that mercury condenses, then a mercury bridge is prevented, but time is required for cooling which reduces convenience

Engineering Contradiction:
Improveprevention of mercury bridgeVSAvoidcooling time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Instead of cooling the entire light emitting tube portion, the patent selectively heats only the second electrode (cathode) using a dedicated heating current. This localized thermal management prevents mercury condensation at the critical electrode region without requiring extensive cooling of the entire lamp structure, thereby preventing mercury bridges while minimizing the time required.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the harmful effect of heat (which prevents mercury condensation) into a beneficial tool by actively heating the second electrode using a heating current during the transition period. This approach uses heat to prevent mercury bridges rather than relying on extended cooling, thereby reducing the time loss associated with the stopping process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the second electrode is heated to increase its temperature and lengthen the time period until it becomes lower than the discharge lamp main body temperature, then mercury condensation on the electrode is prevented, but energy consumption increases

Engineering Contradiction:
Improveprevention of mercury condensation on electrodeVSAvoidenergy consumption for heating
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating current is applied in advance during the transition period when the discharge lamp is being put out, before mercury condensation can occur. This preliminary heating ensures the second electrode maintains sufficient temperature to prevent mercury condensation, and the heating is stopped once the transition is complete, minimizing unnecessary energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The heating current is applied selectively to the second electrode (cathode) rather than the entire discharge lamp structure. This localized heating approach concentrates energy only where it is needed to prevent mercury condensation, minimizing overall energy consumption while achieving the reliability goal.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes the generation of mercury bridges and reduces the time required to stop the projector, thereby enhancing convenience by ensuring the discharge lamp can be turned off quickly while preventing electrode short-circuiting.

Implementation Method 1

an absolute value of the heating current of the second polarity period in the second AC period is greater than an absolute value of the driving current of the second polarity period in the first AC period

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9699423B2Projector and control method for projector
Publication Date: 2017.07.04 SEIKO EPSON CORP
  • US9699423B2 patent drawing
  • US9699423B2 patent drawing
  • US9699423B2 patent drawing

AI summary

In a projector, a reflection mirror configured to reflect light emitted from a discharge lamp is disposed on a first end of a discharge lamp main body, a first electrode is disposed on the first end side, each of a first AC period and a second AC period alternately includes a first polarity period in which the first electrode serves as an anode and a second polarity period in which a second electrode serves as an anode, a controller causes a period to transition from the first AC period to the second AC period in a case where an input reception unit receives a stop operation on the projector, and an absolute value of a driving current of the second polarity period in the second AC period is greater than an absolute value of the driving current of the second polarity period in the first AC period.