Discharge Lamp Current Polarity Control for Electrode Wear

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Solution Overview

Problem

Projectors using discharge lamps for stereoscopic image projection face issues with electrode wear and flickering due to uneven power distribution, leading to reduced brightness and image quality, as the intensity of the light source must be adjusted to maintain image brightness while preventing electrode deformation.

Innovation Solution

A projector system that includes a discharge lamp with a control section to manage the electric current supply by alternating the polarity and frequency of the current, reducing the duration of low-temperature states for electrodes to prevent deformation and maintaining image brightness by adjusting current values during switching periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the intensity of the light source is simply changed to make the image appear bright, then the brightness is improved, but electrode wear becomes noticeable and electrode deformation occurs

Engineering Contradiction:
Improveimage brightnessVSAvoidelectrode durability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies periodic action by alternately switching the polarity of the drive current supplied to the discharge lamp. The control section reverses the polarity at predetermined intervals, causing the anode and cathode roles to switch between the first and second electrodes. This periodic polarity reversal prevents one electrode from continuously experiencing the harsh conditions of cathode operation, thereby reducing electrode wear and deformation while maintaining sufficient light output for bright image projection.

Inventive Principle:
Principle #19Periodic action

2Illumination intensity

If the drive power is increased to make the stereoscopic image appear bright, then the brightness is improved, but power consumption is increased and peripheral parts deteriorate

Engineering Contradiction:
Improveimage brightnessVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the drive current parameters (polarity and magnitude) based on the operational state of the discharge lamp. The control section monitors the lamp's characteristics and modifies the current supply parameters accordingly, optimizing the balance between light output and power consumption. This prevents excessive power usage while ensuring sufficient brightness for stereoscopic image projection.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the luminance of the discharge lamp is decreased during the period when both active shutters are closed, then power consumption is reduced, but the temperature of the electrode decreases and electrode deformation occurs

Engineering Contradiction:
Improvepower consumptionVSAvoidelectrode shape
Core Design Contradiction:
Use of energy by moving objectVSShape

Solution Approach 1:

The patent applies periodic action by systematically reversing the current polarity at predetermined intervals, ensuring that each electrode experiences alternating periods as anode and cathode. This prevents any single electrode from being continuously subjected to the high-temperature, high-stress conditions of cathode operation, thereby maintaining electrode shape integrity even when overall luminance is reduced during shutter closure periods.

Inventive Principle:
Principle #19Periodic action

4Use of energy by moving object

If the drive current is decreased as the discharge lamp deteriorates, then power consumption is reduced, but the meltability of the electrode tip end becomes insufficient and electrode deformation occurs

Engineering Contradiction:
Improvepower consumptionVSAvoidelectrode shape
Core Design Contradiction:
Use of energy by moving objectVSShape

Solution Approach 1:

The patent applies periodic action by continuously reversing the current polarity at predetermined intervals throughout the discharge lamp's operational life. This periodic reversal ensures that even as the lamp deteriorates and drive current is reduced for power savings, no single electrode tip is continuously subjected to conditions that would cause deformation. The alternating polarity maintains sufficient meltability and shape stability by distributing thermal and mechanical stress evenly between both electrodes over time.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses electrode deformation and maintains image brightness by optimizing the electric current supply to the discharge lamp, stabilizing the discharge point and reducing power consumption.

Implementation Method 1

a discharge lamp such as a high pressure mercury lamp or a metal halide lamp

Methodology Applied
Scientific EffectGas discharge: Electric Glow Discharge

Implementation Method 2

a discharge lamp which includes a first electrode and a second electrode

Methodology Applied
Scientific EffectLight emission from discharge: Luminescence

Implementation Method 3

the control section performs any one of a first control for controlling the discharge lamp drive section to supply an alternating current to the discharge lamp

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9152027B2Projector and method for controlling a projector discharge lamp
Publication Date: 2015.10.06 SEIKO EPSON CORP
  • US9152027B2 patent drawing
  • US9152027B2 patent drawing
  • US9152027B2 patent drawing

AI summary

A control section relatively decreases an absolute value of a current supplied to a discharge lamp in a first period and relatively increases the absolute value in a second period, and in the second period, performs any one of a first control for supplying an alternating current to the discharge lamp, a second control for supplying, to the discharge lamp, a current in which a maximum duration of a first polarity is longer than that in the first control, and a third control for supplying, to the discharge lamp, a current in which a maximum duration of a second polarity is longer than that in the first control, and as the state of deterioration proceeds, decreases at least one of the maximum duration of the first polarity in the second control and the maximum duration of the second polarity in the third control.