Discharge Roller Unit Nip Pressure Adjustment Mechanism

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Solution Overview

Problem

Existing image forming apparatuses require cumbersome operations to reduce sheet curl, as they necessitate independent operation of the lever for the nip-pressure adjuster and the operation member for the roller moving mechanism.

Innovation Solution

An image forming apparatus with a movable discharge-roller unit and an arm mechanism that adjusts the nip position and press-contact pressure of the heating and presser rollers in conjunction, allowing for simplified operation to reduce sheet curl by shifting the nip position and press-contact state together.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the lever of the nip-pressure adjuster and the operation member of the roller moving mechanism are operated independently, then the sheet curl can be reduced, but the operation becomes cumbersome and complex

Engineering Contradiction:
Improvesheet curl reductionVSAvoidoperation complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent combines the nip-pressure adjuster lever and the roller moving mechanism operation member into a single integrated operation member. This allows both the discharge roller pair position and the heater-presser contact pressure to be adjusted simultaneously through one operation, eliminating the need for separate adjustments and reducing operational complexity while maintaining sheet curl reduction effectiveness

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If separate adjustment mechanisms are provided for nip position and press-contact pressure, then precise control is achieved, but device complexity increases

Engineering Contradiction:
Improvenip position control precisionVSAvoidmechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent integrates the adjustment functions of both the discharge roller pair position and the heater-presser contact pressure into a single mechanism. The operation member is designed to simultaneously control both parameters, reducing the number of independent adjustment mechanisms while maintaining precise control over nip position and press-contact pressure through coupled movement

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9927750B2Image forming apparatus
Publication Date: 2018.03.27 BROTHER KOGYO KK
  • US9927750B2 patent drawing
  • US9927750B2 patent drawing
  • US9927750B2 patent drawing

AI summary

An electrophotographic image forming apparatus, including: a fixing device including a heater and a presser; a discharge-roller unit including a first frame and a discharge roller pair; and an arm supporting the heater or the presser, wherein, when the first frame is located at a first position, a nip position of the discharge roller pair is located at a first nip position and the arm supports the heater or the presser at a first press-contact position such that the heater and the presser are held in pressing contact at a predetermined pressure, and wherein, when the first frame is located at a second position, the nip position is located at a second nip position shifted from the first nip position and the arm supports the heater or the presser at a second press-contact position such that the heater and the presser are held in pressing contact at a lower pressure.