Medium Discharging Tray Protrusion and Stopper Mechanism

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Solution Overview

Problem

In image reading apparatuses with automatic document feeders, small media such as cards tend to enter the accommodating space of the medium receiving tray or get bounced back into the device due to the tray's design, leading to inefficiencies in discharge and potential damage.

Innovation Solution

The medium discharging device incorporates a base tray with a first protrusion portion and a main extending unit featuring a second protrusion portion that overlap in the thickness direction, along with a stopper mechanism that can switch between regulating and accommodated postures to prevent media from entering the tray's accommodating space, ensuring reliable discharge and preventing jumping out.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a multistage discharged paper accommodating tray with sub tray is used to extend the medium receiving face, then the receiving capacity and adaptability for different media sizes are improved, but the risk of small media entering the accommodating space or bouncing back increases

Engineering Contradiction:
Improveadaptability for different media sizesVSAvoidrisk of media entering accommodating space
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A stopper member is introduced as an intermediary element between the discharged medium and the accommodating space. The stopper member physically blocks the path that small media would otherwise take to enter the accommodating space or bounce back, while not interfering with the normal discharging and accommodating functions of the tray system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The stopper member is positioned in advance to prevent the harmful action of media entering the accommodating space before it can occur. By having the stopper member already in place at the critical location, the system proactively prevents the bouncing back and entering problems rather than reacting to them after they occur.

Inventive Principle:
Principle #9Preliminary anti-action

2Ease of operation

If the medium receiving face is inclined upward toward the free end side to facilitate discharge, then the ease of discharge is improved, but small-sized media tend to return to the base tray side and enter the accommodating space

Engineering Contradiction:
Improveease of dischargeVSAvoidmedia returning to base tray
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The stopper member serves as a mediator that counteracts the harmful effect of the upward inclination. While the inclination facilitates the forward motion of media during discharge, the stopper member positioned at the free end prevents media from reversing direction and returning to the base tray, thus maintaining both ease of discharge and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a stopper is provided at the tip end to prevent jumping out of medium, then the containment of media is improved, but the discharged medium comes into contact with the stopper and is bounced back into the device

Engineering Contradiction:
Improvecontainment of mediaVSAvoidbouncing back of medium
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The harmful bouncing function is extracted and eliminated by repositioning the stopper function to a different location. Instead of having the stopper at the tip end where it causes bouncing, the stopper member is positioned at the free end of the sub tray, separating the containment function from the harmful contact point and eliminating the bouncing problem while maintaining media containment.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10498914B2Medium discharging device and image reading apparatus
Publication Date: 2019.12.03 SEIKO EPSON CORP
  • US10498914B2 patent drawing
  • US10498914B2 patent drawing
  • US10498914B2 patent drawing

AI summary

A medium discharging device includes a discharging unit which discharges a medium; and a medium receiving tray which receives the medium discharged by the discharging unit, and is switched between an extended state and an accommodated state, in which the medium receiving tray is provided with a base tray, a main extending unit that is accommodated or extended, and at least one sub-extending unit that is accommodated or extended, and in which the base tray forms an accommodating space for accommodating at least the one sub-extending unit, and is provided with a first protrusion portion protruding toward the accommodating space.