Disconnect load control receiver for resistive heating loads

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Solution Overview

Problem

Conventional power grid systems face challenges in managing peak power demand, especially with the integration of Distributed Energy Resources (DERs), leading to issues like upstream current flow, overvoltage, and increased costs due to the need for peak load generation during extended and flatter peak usage periods, which affects consumer satisfaction and the efficiency of resistive heating loads like water heaters.

Innovation Solution

An electrical power distribution control system that includes a disconnect load control receiver (DLCR) and a controller, which tracks 24-hour usage patterns to selectively delay demand response signals to resistive heating loads, reducing peak power demand while maintaining consumer satisfaction by deferring energy usage to lower cost times and managing energy supply from DERs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If demand response signals are sent to interrupt power to resistive heating loads during peak usage periods, then peak power demand is reduced, but consumer satisfaction deteriorates due to extended duration of peak demand (8+ hours)

Engineering Contradiction:
Improvepeak power demandVSAvoidconsumer satisfaction
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system pre-heats water during off-peak hours before anticipated peak demand periods. The controller monitors usage patterns and preemptively heats water storage tanks so that hot water is available when consumers need it, avoiding the need to interrupt power during extended peak periods and thereby maintaining consumer satisfaction while still reducing peak demand.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces water storage tanks as intermediary energy storage devices between the resistive heating loads and the power grid. These tanks decouple the heating function from real-time power consumption, allowing the system to store thermal energy during off-peak hours and deliver it during peak hours, thus mediating between grid demand reduction goals and consumer hot water needs.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If traditional load control switches are used to interrupt power during peak demand, then power consumption during peak periods is reduced, but energy efficiency deteriorates as energy usage is merely shifted to another time

Engineering Contradiction:
Improvepower consumption during peak periodsVSAvoidenergy efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system utilizes phase transition of water (liquid storage to thermal energy) as an energy buffer. By storing thermal energy in water tanks during off-peak periods and utilizing it during peak periods, the system transforms the timing of energy consumption rather than simply deferring it, effectively using thermal mass as a phase-based energy management mechanism.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system employs usage pattern monitoring and predictive algorithms that enable the water heating system to self-regulate its operation. The controller automatically learns and adapts to consumer usage patterns, making intelligent decisions about when to heat water without manual intervention, thereby optimizing energy efficiency while meeting consumer needs.

Inventive Principle:
Principle #25Self-service

3Power

If demand response schemes operate for extended periods (8+ hours) to match extended peak demand, then peak power management is improved, but consumer awareness and dissatisfaction increase

Engineering Contradiction:
Improvepeak power managementVSAvoidconsumer awareness
Core Design Contradiction:
PowerVSLoss of information

Solution Approach 1:

By pre-heating water before peak demand periods rather than interrupting power during them, the system eliminates the need for consumers to be aware of extended demand response operations. The consumer experiences continuous hot water availability without knowing that demand management is occurring, thus preserving the benefit of extended peak management while eliminating consumer dissatisfaction.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces peak power demand within the electrical power grid by optimizing energy usage patterns, minimizing consumer impact, and efficiently utilizing energy from DERs, thereby reducing the need for expensive peak load generation and maintaining reliable water heating services.

Implementation Method 1

disconnect load control receiver for resistive heating loads such as water heaters

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentUS11916388B2Disconnect load control receiver for resistive heating loads
Publication Date: 2024.02.27 EATON INTELLIGENT POWER LTD
  • US11916388B2 patent drawing
  • US11916388B2 patent drawing
  • US11916388B2 patent drawing

AI summary

An electrical power distribution control system configured to issue a demand response signal to cut power to a plurality of electrical power consuming loads within an electrical power distribution network to reduce a peak power demand within an electrical power grid during a peak power demand. Unlike conventional demand response systems, the controller in each consumer residence includes both a distributed control based on the ability to track individual 24 hour usage patterns and selectively delay the demand response signal on individual resistive heating loads based on usage patterns for the purpose of reducing a likelihood of consumers experiencing effects of the reduced peak power demand.