Disconnect Switch for Distributed Energy Systems

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Solution Overview

Problem

The integration of distributed energy systems with utility grids faces challenges such as varying energy availability, excess power generation, and the need for seamless transitions during power source failures or maintenance, compounded by the lack of national standards and uniform safety codes, which can lead to local grid failures even when compliant with IEEE 1547.

Innovation Solution

A disconnect switch that uses silicon-controlled rectifiers to quickly connect and disconnect distributed energy sources from utility grids, monitoring voltage, current, frequency, and phase synchronization, and automatically switching between sources within 20 milliseconds to prevent interruptions, while also managing excess energy and fault currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If distributed energy systems are integrated with utility grids, then energy availability and power supply reliability are improved, but grid stability and safety are worsened due to varying energy availability and excess power generation

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidgrid stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The disconnect switch assembly acts as an intermediary device between the distributed energy system and the utility grid. It includes switching units with silicon-controlled rectifiers that monitor voltage, current, frequency, and phase synchronization to control power flow, preventing grid instability while maintaining reliable power supply

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system continuously monitors electrical parameters (voltage, current, frequency, phase) and uses this feedback to automatically control the switching units. When abnormalities are detected, the system adjusts power flow in real-time to maintain grid stability while ensuring continuous power supply

Inventive Principle:
Principle #23Feedback

2Duration of action of stationary object

If automatic switching between power sources is implemented, then power supply continuity is improved, but device complexity is worsened due to monitoring and control mechanisms

Engineering Contradiction:
Improvepower supply continuityVSAvoidswitching control complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The disconnect switch assembly combines multiple switching units with monitoring functions into an integrated control system. The switching units include silicon-controlled rectifiers, voltage monitors, current monitors, frequency monitors, and phase synchronization monitors that work together as a unified device to automatically maintain continuous power supply

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs self-monitoring and automatic switching without external intervention. The monitoring units continuously track electrical parameters and automatically trigger switching operations when predefined conditions are met, eliminating the need for complex external control systems

Inventive Principle:
Principle #25Self-service

3Reliability

If disconnect switch assembly is used to prevent local grid failures, then grid resilience is improved, but device complexity is worsened due to multiple switching units and monitoring components

Engineering Contradiction:
Improvegrid resilienceVSAvoidswitching assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The disconnect switch assembly is divided into multiple independent switching units, each handling specific phases or functions. This segmentation allows the system to isolate and manage individual components, improving grid resilience by preventing failure propagation while keeping each unit's complexity manageable

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures seamless power supply to critical loads by avoiding local grid failures during utility grid outages, efficiently transferring excess energy, and maintaining power quality by automatically switching between distributed and utility energy sources, thus enhancing grid resilience and energy utilization.

Implementation Method 1

A disconnect switch that uses silicon-controlled rectifiers to quickly connect and disconnect distributed energy sources from utility grids

Methodology Applied
Scientific EffectSilicon-controlled rectifier: Diode

Data Source

PatentUS8716885B2Disconnect switch for distributed energy system
Publication Date: 2014.05.06 ABB TECHNOLOGY LTD
  • US8716885B2 patent drawing
  • US8716885B2 patent drawing
  • US8716885B2 patent drawing

AI summary

A switching assembly includes a first terminal and a second terminal, a first switch connected to the first terminal, and a second switch connected to the second terminal. The switching assembly further includes a rectifier bridge connected between the first switch and the second switch, and a third switch connected between the first terminal and the second terminal. The switching assembly also includes a control unit that selectively opens and closes the first switch, the second switch and the third switch, and selectively turns on and off the rectifier bridge.