Discontinuous Mode Buck Converter Timer Control

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Solution Overview

Problem

Buck converters operating in continuous conduction mode experience higher switching losses due to higher frequencies, and their output current is dependent on the supply voltage, which is not ideal for applications requiring a constant average current independent of input and output voltages.

Innovation Solution

A buck converter operating in discontinuous conduction mode with a timer circuit that measures the time the inductor current is above a reference value, setting the switching frequency accordingly, allowing for a constant average current to be provided to the load without dependence on supply voltage magnitude, thereby reducing switching losses and minimizing inductor size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a buck converter operates in continuous conduction mode (CCM), then the switching frequency is higher, but switching losses increase

Engineering Contradiction:
Improveswitching frequencyVSAvoidswitching losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent implements dynamic operation mode switching between CCM and DCM based on real-time load conditions. The controller monitors the load current and automatically transitions between conduction modes to optimize the switching frequency, thereby reducing switching losses while maintaining adequate power delivery capability across varying load conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the buck converter by adjusting the switching frequency and conduction mode based on load requirements. By dynamically modifying these parameters, the system achieves lower switching losses during light-load operation while preserving the ability to deliver high current when needed

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If a buck converter operates in discontinuous conduction mode (DCM), then switching losses are reduced, but the output current becomes dependent on supply voltage magnitude

Engineering Contradiction:
Improveswitching lossesVSAvoidcurrent independence from supply voltage
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent employs feedback control mechanisms where the controller monitors both the supply voltage and load current, and dynamically adjusts the switching duty cycle and frequency to maintain a constant average output current. This feedback loop compensates for variations in supply voltage magnitude, ensuring stable current delivery to the load while operating in DCM to minimize switching losses

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adapts its operating characteristics by continuously adjusting the switching parameters based on real-time measurements of supply voltage and load conditions. This dynamic control enables the converter to maintain current independence from supply voltage while preserving the low switching loss benefits of DCM operation

Inventive Principle:
Principle #15Dynamics

3Power

If a buck converter operates in CCM, then power delivery capability is maintained, but inductor size increases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidinductor size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The patent implements dynamic mode switching between CCM and DCM based on real-time load conditions. During light-load operation, the system transitions to DCM which allows for smaller inductor sizes while maintaining adequate power delivery. When high current demand is detected, the controller switches to CCM to ensure sufficient power delivery capability, thus optimizing the balance between inductor size and power delivery across the full operating range

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces switching losses and allows for efficient power supply to loads like light-emitting diodes with a constant average current, independent of input and output voltages, while minimizing inductor size and maintaining low switching frequencies.

Implementation Method 1

an inductor 106

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9775205B1Discontinuous mode buck converter and method therefor
Publication Date: 2017.09.26 NXP BV
  • US9775205B1 patent drawing
  • US9775205B1 patent drawing
  • US9775205B1 patent drawing

AI summary

A method includes activating a transistor providing current to a load via an inductor based on values stored at a first timer and at a second timer. The second timer is enabled based a value of a current conducted at the inductor and based on a value of a reference current. The transistor is deactivated in response to determining that a measurement of time elapsed at the first timer is a predetermined multiple of the second measurement of time.