Discontinuous Fixed Electrode Layer for Higher Aperture Ratio

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Solution Overview

Problem

Existing electro-optical devices face challenges in achieving a higher pixel pitch and aperture ratio due to the need for space occupied by matrix-shaped fixed electrode layers and relay electrode layers, which complicates the manufacturing process and reduces image quality.

Innovation Solution

The electro-optical device features a discontinuous fixed electrode layer between adjacent data lines, with a first relay electrode layer formed at the discontinuous portion, allowing for reduced layout area and simplified manufacturing without increasing the number of relay electrode layers, thereby enabling a higher pixel pitch and aperture ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a continuous fixed electrode layer is formed across the entire substrate, then electrical connection is simplified, but the layout area increases and pixel pitch cannot be increased

Engineering Contradiction:
Improveelectrode layer structureVSAvoidlayout area of fixed electrode layer
Core Design Contradiction:
Device complexityVSArea of moving object

Solution Approach 1:

The fixed electrode layer is divided into multiple discontinuous segments positioned between adjacent data lines rather than forming a continuous layer across the substrate. This segmentation reduces the total layout area occupied by the fixed electrode layer, enabling increased pixel pitch and aperture ratio while maintaining electrical connection functionality through the relay electrode layer

Inventive Principle:
Principle #1Segmentation

2Reliability

If relay electrode layers are added to connect pixel electrodes and fixed electrode layer, then electrical connection is improved, but the number of layers and manufacturing complexity increase

Engineering Contradiction:
Improveelectrical connectionVSAvoidnumber of relay electrode layers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The relay electrode layer is designed to serve multiple functions simultaneously: it connects the pixel electrode to the semiconductor layer, connects to the discontinuous fixed electrode layer segments, and provides light shielding. By merging these functions into a single integrated structure, the patent reduces the number of separate electrode layers needed while maintaining reliable electrical connections

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If more space is allocated for relay electrode layers and contact holes, then manufacturing is simplified, but aperture ratio decreases

Engineering Contradiction:
Improvelayout space for relay electrodeVSAvoidaperture ratio
Core Design Contradiction:
Ease of manufactureVSArea of moving object

Solution Approach 1:

The fixed electrode layer is positioned only in specific regions between adjacent data lines where it is needed for electrical connection, rather than covering the entire substrate. This localized placement minimizes the area occupied by the fixed electrode layer and relay electrode structures, thereby increasing the aperture ratio while maintaining manufacturability in those critical connection regions

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7508462B2Electro-optical device and electronic equipment
Publication Date: 2009.03.24 SONY GROUP CORP
  • US7508462B2 patent drawing
  • US7508462B2 patent drawing
  • US7508462B2 patent drawing

AI summary

An electro-optical device includes: a pair of substrates facing one another across an electro-optical substance layer; and a layered structure formed on one of the substrates, including scanning lines formed in a first direction, data lines formed in a second direction intersecting the first direction, pixel electrodes formed corresponding to the intersections, transistors for controlling switching of the pixel electrodes, storage capacitors electrically connected to the pixel electrodes, and a fixed electrode layer for supplying fixed potential to one electrode of the storage capacitors, the scanning lines, data lines, transistors, and storage capacitors being arrayed within a light shielding region around the pixel electrodes; wherein the pixel electrodes, and a semiconductor layer where the transistors are formed, are electrically connected via an relay electrode layer at the same layer as the fixed electrode layer; and wherein the fixed electrode layer is discontinuous between adjacent data lines in the first direction.