Discrete Gel Particles in Microfluidic Droplets

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Solution Overview

Problem

Current methods for forming gels within microfluidic droplets often result in the entire droplet gelling, rather than forming discrete gel particles, especially when the fluids are immiscible, limiting control over gel formation and distribution.

Innovation Solution

Introducing a fluid containing a gel precursor at high concentrations into microfluidic droplets, where the gel precursor solidifies due to increased viscosity and surface tension, preventing mixing and allowing for the formation of discrete gel particles within the droplets, even if the fluids are immiscible.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If gel precursor is introduced into microfluidic droplets at conventional concentrations, then the entire droplet gells, but discrete gel particles cannot be formed

Engineering Contradiction:
Improvegel particle formationVSAvoiddroplet gelling control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by introducing gel precursor at high concentrations (≥0.5 vol%) into microfluidic droplets. This concentration parameter change causes the gel precursor to solidify and form discrete gel particles rather than gelling the entire droplet, thereby achieving precise control over gel formation and enabling monodisperse gel particle production.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If fluids are made immiscible to prevent mixing, then discrete gel particles can form, but control over gel distribution is limited

Engineering Contradiction:
Improvegel particle discretenessVSAvoidgel distribution control
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by creating conditions where gel precursor solidifies locally within droplets rather than uniformly throughout. By controlling the local concentration (≥0.5 vol%) and physical conditions (temperature, pH), discrete gel particles are formed at specific locations within the droplet, enabling precise spatial control over gel distribution while maintaining immiscibility of the bulk fluids.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If gel precursor concentration is increased to prevent mixing, then discrete particles form, but viscosity increases

Engineering Contradiction:
Improvegel particle formationVSAvoidfluid viscosity
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The patent applies phase transitions by utilizing the solidification of gel precursor at high concentrations (≥0.5 vol%). This phase transition from liquid gel precursor to solid gel particles occurs within the droplet, allowing discrete gel particle formation. The phase transition enables the system to maintain high gel precursor concentrations without causing complete solidification of the entire droplet, thereby managing viscosity while achieving particle formation.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of monodisperse sub-hydrocolloid gel particles within microfluidic droplets, allowing for controlled gel formation and distribution, with agarose concentrations above 0.7% ensuring gel particle formation and below 0.7% preventing it.

Implementation Method 1

the gel precursor solidifies due to increased viscosity and surface tension

Methodology Applied
Scientific EffectViscosity increase:

Implementation Method 2

the gel precursor solidifies due to increased viscosity and surface tension

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 3

Hydrocolloid gel networks are formed through entwining and cross-linking of polymer chains to generate three-dimensional network

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Data Source

PatentUS11607658B2Formation of colloids or gels within droplets
Publication Date: 2023.03.21 PRESIDENT & FELLOWS OF HARVARD COLLEGE
  • US11607658B2 patent drawing
  • US11607658B2 patent drawing
  • US11607658B2 patent drawing

AI summary

The present invention generally relates to microfluidic droplets and, including forming gels within microfluidic droplets. In some aspects, a fluid containing agarose or other gel precursors is transported into a microfluidic droplet, and caused to harden within the droplet, e.g., to form a gel particle contained within the microfluidic droplet. Surprisingly, a discrete gel particle may be formed even if the fluid containing the agarose or other gel precursor, and the fluid contained within the microfluidic droplet, are substantially immiscible. Other aspects of the present invention are generally directed to techniques for making or using such gels within microfluidic droplets, kits containing such gels within microfluidic droplets, or the like.