Disease Management System Insertion Mechanism

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Solution Overview

Problem

Current diabetes management systems for closed-loop insulin administration face challenges in efficient and pain-minimized insertion of needles and implantable components for glucose sensing and insulin delivery, particularly in ensuring accurate and reliable operation over a semi-extended period.

Innovation Solution

A disease management system with an adhesive layer and an insertion mechanism that activates upon pressure application, using a combination of insertion and retraction springs to deploy and retract needles, along with an implantable component, ensuring secure adhesion and minimizing patient discomfort during insertion and operation for up to 8 days.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual insertion of needles and implantable components is used, then insertion precision can be controlled, but patient discomfort increases and insertion efficiency decreases

Engineering Contradiction:
Improveinsertion efficiencyVSAvoidpatient discomfort
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The needle and implantable component are pre-loaded into the insertion mechanism in a ready-to-deploy configuration. When pressure is applied to the adhesive layer, the mechanism automatically executes the insertion action without requiring manual manipulation during the procedure, thereby improving efficiency and reducing discomfort.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The insertion mechanism is designed to automatically deploy the needle and implantable component through self-actuation by the applied pressure. The system performs the insertion function autonomously once activated, eliminating the need for manual operation and reducing patient discomfort through consistent, controlled delivery.

Inventive Principle:
Principle #25Self-service

2Loss of time

If pressure is applied to activate adhesive layer and insertion mechanism simultaneously, then application time is reduced, but risk of accidental activation increases

Engineering Contradiction:
Improveapplication timeVSAvoidactivation control
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The adhesive layer activation and insertion mechanism activation are merged into a single pressure application event. The structural design ensures that both functions respond to the same input (pressure on the top surface), reducing application time while maintaining reliable control through the mechanical coupling of the activation pathway.

Inventive Principle:
Principle #5Merging (Combining)

3Duration of action of stationary object

If the disease management system is applied for a useful lifespan of 8 days or more, then prolonged monitoring is achieved, but adhesive reliability may deteriorate over time

Engineering Contradiction:
Improvewear durationVSAvoidadhesive bonding strength
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The adhesive layer is formulated with specific material parameters (adhesive strength, cohesion, biocompatibility) that maintain effective bonding over the extended wear duration of 8 days or more. The adhesive properties are optimized to resist degradation from bodily fluids, movement, and environmental exposure throughout the intended wear period.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient, secure, and minimally invasive insertion of glucose sensors and insulin delivery components, ensuring accurate glucose monitoring and insulin administration over a prolonged period while reducing patient discomfort and operational errors.

Implementation Method 1

an adhesive layer configured to couple the disease management system to the patient upon application of pressure to the top surface of the disease management system

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

unlocking an insertion spring lock with the force applied in the direction of the insertion site to cause an insertion spring to expand from a compressed state of the insertion spring

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 3

unlocking a retraction spring lock with the force generated from expansion of the insertion spring to cause a retraction spring to expand from a compressed state of the retraction spring

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS20230045647A1Applicator for disease management system
Publication Date: 2023.02.09 WILLOW LAB INC
  • US20230045647A1 patent drawing
  • US20230045647A1 patent drawing
  • US20230045647A1 patent drawing

AI summary

One or more insertion mechanisms may be configured to insert and retract one or more needles associated with a component configured to implantable component into the tissue of a patient. For example, a component or implantable component may include a cannula for delivery of medication to a patient or an analyte sensor. An insertion mechanism may be configured to be part of or enclosed within a structure of the Disease Management System. For example, an insertion mechanism may be configured to operate within the structure of the Disease Management System and not require outside components or devices to apply one or more needles or implantable components to the patient.