Dish rack with dispenser unit

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Solution Overview

Problem

Current dishwashers have dispenser units that project outwardly from the door, limiting the washing chamber volume and dish rack length, and fail to introduce washing additives into specific wash zones effectively.

Innovation Solution

A dish rack with a built-in dispenser unit that is fluidly coupled to the dishwasher's water source, allowing for the introduction of additives into a specific wash zone through a hydraulic circuit and sprayer system, enabling the use of a bulk supply with controlled dispensing of single doses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If dispenser units are mounted to the door and project outwardly into the washing chamber, then detergent and washing additives can be introduced into the washing chamber, but the volume of the washing chamber and the length of the dish racks are limited

Engineering Contradiction:
Improvedispenser functionalityVSAvoidwashing chamber volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The dispenser unit is extracted from the door assembly and integrated into the dish rack structure. This relocation removes the space-consuming projection from the washing chamber interior while maintaining all dispenser functionalities, thereby resolving the contradiction between dispenser capability and washing chamber volume.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The dispenser unit utilizes the depth dimension of the dish rack by being carried by the peripheral wall and positioned within the space between inner and outer surfaces. This three-dimensional integration allows the dispenser to occupy unused structural space rather than projecting into the washing chamber, preserving volume while enabling functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If dispenser units are mounted to the door, then detergent can be introduced into the washing chamber, but the detergent and washing additive are not concentrated on a specific spray zone

Engineering Contradiction:
Improvedispenser functionalityVSAvoidadditive application precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The dispenser unit is equipped with a spray nozzle that directs washing additive to a specific spray zone, creating localized quality rather than uniform distribution. This allows different areas of the washing chamber to receive different additives as needed, improving precision while maintaining dispenser versatility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

A spray nozzle acts as an intermediary between the dispenser unit and the washing chamber, enabling precise delivery of washing additive to specific zones. This intermediary component transforms the generic dispensing function into a targeted application system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If an actuator is included in the dispenser unit to dispense single doses of washing additive, then controlled dispensing is achieved, but the size of the dispenser unit is enlarged

Engineering Contradiction:
Improvecontrolled dispensingVSAvoiddispenser unit size
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The actuator mechanism is merged with the dispenser unit structure, with the actuator carried by the peripheral wall and integrated into the same assembly. This consolidation allows controlled single-dose dispensing functionality while minimizing the overall size increase by sharing structural space and components.

Inventive Principle:
Principle #5Merging (Combining)

4Volume of stationary object

If the dispenser unit is integrated into the dish rack, then space within the dishwasher is optimized, but the hydraulic circuit and fluid supply circuit must be routed through the peripheral wall

Engineering Contradiction:
Improvewashing chamber volumeVSAvoidhydraulic circuit routing
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The hydraulic circuit passage is nested within the peripheral wall structure, utilizing the space between the inner and outer surfaces of the wall. This nesting approach allows fluid supply circuits to be routed through the peripheral wall without adding external complexity or compromising the compact integration of the dispenser unit.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the efficiency of washing operations by allowing precise delivery of additives to specific zones, optimizing the use of space within the dishwasher and improving cleaning performance.

Implementation Method 1

a hydraulic circuit including a passage disposed within the space of the peripheral wall, and selectively in fluid communication with the water source

Methodology Applied
Scientific EffectHydraulic circuit: Hydraulic Press

Implementation Method 2

The spray manifold includes a hydraulic conduit fluidly connected to the upper and lower sprayer. The upper sprayer may be located below the upper rack, and includes spray apertures configured to introduce liquid upwardly and downwardly within the tub.

Methodology Applied
Scientific EffectSpray: Spray

Data Source

PatentUS11612302B2Dish rack with dispenser unit
Publication Date: 2023.03.28 WHIRLPOOL CORP
  • US11612302B2 patent drawing
  • US11612302B2 patent drawing
  • US11612302B2 patent drawing

AI summary

A dish rack for use in a dishwasher is provided. The dishwasher includes a tub defining a washing chamber for cleaning kitchenware and the like. The dish rack includes a wall bounding a space. A dispenser unit is mounted to the dish rack and is configured to hold an additive. A hydraulic circuit is disposed within the walls of the dish rack and is placed in fluid communication with the dispenser. Fluid pressure from the hydraulic circuit is operable to eject the additive from the dispenser unit into the washing chamber.