Dishwasher Antenna Layout for Faraday Shield Signal Coverage

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Solution Overview

Problem

Dishwashers with metal tubs, electrically connected to earth ground, act as Faraday shields, preventing wireless signals from escaping and making remote communication challenging due to the large metal structure.

Innovation Solution

The implementation of a dishwasher with two antennas, strategically located on opposite sides of the appliance, providing a substantially spherical coverage pattern to facilitate communication with external devices, such as wireless routers, while minimizing cable loss by placing the radio within the bound area defined by the antennas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single antenna is mounted on the dishwasher, then wireless communication is enabled, but signal coverage is incomplete and communication reliability deteriorates due to the metal tub acting as a Faraday shield

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidantenna system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the antenna system into multiple separate antennas (typically three) positioned at different locations on the dishwasher housing. Each antenna provides coverage in a specific direction, and together they create complete spherical coverage around the metal tub, overcoming the Faraday shield effect that blocks wireless signals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-point antenna approach to a multi-dimensional array of antennas distributed across different spatial positions on the housing. This spatial distribution in three dimensions ensures that at least one antenna can communicate effectively with external devices regardless of their position relative to the metal tub.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple antennas are added to achieve complete coverage, then communication reliability improves, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvewireless signal coverageVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent integrates multiple antennas into a single multi-functional antenna assembly that provides omnidirectional coverage. This unified structure performs the function of multiple individual antennas while simplifying installation and manufacturing, as the entire assembly can be mounted as one unit on the dishwasher housing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If antennas are mounted on the metal housing, then wireless communication is enabled, but signal transmission is blocked by the electrically conductive metal tub

Engineering Contradiction:
Improveremote communication capabilityVSAvoidFaraday shield effect
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent positions antennas on the external housing surfaces rather than directly on the metal tub, using the housing structure as an intermediary medium. This placement allows antennas to transmit and receive signals through the housing material without being directly blocked by the electrically conductive metal tub interior, thereby overcoming the Faraday shield effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective wireless communication with external devices, ensuring complete coverage and minimizing signal disruption from the metal tub, even when the dishwasher is near metal objects or has a metal front panel, thus allowing for remote management and control.

Implementation Method 1

most dishwashers are primarily constructed of metal that is electrically connected to earth ground, which acts as a large Faraday shield and does not allow wireless signals to escape the dishwasher

Methodology Applied
Scientific EffectFaraday shield: Faraday Cage

Data Source

PatentUS10004376B2Household appliance having antennas
Publication Date: 2018.06.26 WHIRLPOOL CORP
  • US10004376B2 patent drawing
  • US10004376B2 patent drawing
  • US10004376B2 patent drawing

AI summary

A household appliance, such as a dishwasher, for treating an item according to at least one automatic cycle of operation includes multiple antennas for transmitting and receiving data with an external network. The multiple antennas can be coupled with a radio also located within the appliance.