Dishwasher Cutlery Tray Layout for Easy Unloading and Cleaning

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Solution Overview

Problem

Existing cutlery trays for dishwashers do not facilitate easy unloading and thorough cleaning of cutlery items, lacking user-friendly surfaces and efficient arrangements for item placement.

Innovation Solution

A cutlery tray module with a bottom surface featuring elongated indentations and transversely arranged holding elements, providing space for easy gripping and unloading, and a smooth surface for user safety, along with adjustable and customizable design for improved cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cutlery items are arranged vertically in traditional cutlery baskets, then space utilization is improved, but unloading becomes difficult and cleaning is incomplete

Engineering Contradiction:
Improveunloading efficiencyVSAvoidunloading ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent transitions from vertical arrangement to horizontal arrangement of cutlery items on a substantially flat bottom surface. This dimensional change allows cutlery to be placed horizontally rather than vertically, making the items more accessible and easier to unload while maintaining space utilization through the flat tray design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If cutlery items are placed horizontally on a flat surface, then unloading ease is improved, but cleaning effectiveness deteriorates

Engineering Contradiction:
Improveunloading easeVSAvoidcleaning effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The bottom surface is segmented into multiple zones: a substantially flat area for horizontal cutlery placement and at least one elongated indentation providing a third dimension. This segmentation allows different areas to serve different functions - the flat area for easy unloading and the indentation for thorough cleaning, thus resolving the contradiction between unloading ease and cleaning effectiveness.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If traditional cutlery basket designs are used, then manufacturing simplicity is maintained, but user experience deteriorates due to difficult unloading and inadequate cleaning

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiduser experience
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The tray is segmented into a simple flat bottom surface and elongated indentations. This segmentation maintains manufacturing simplicity as the overall structure remains a single tray component, while the indentations add functional complexity to improve user experience by enabling both easy unloading and thorough cleaning.

Inventive Principle:
Principle #1Segmentation

4Productivity

If cutlery items are arranged to maximize space utilization, then productivity is improved, but accessibility for unloading worsens

Engineering Contradiction:
Improvespace utilizationVSAvoidaccessibility
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent uses a substantially flat bottom surface with horizontal arrangement to maximize space utilization, and introduces elongated indentations that provide a third dimension for improved accessibility. The flat surface allows dense packing while the indentations create accessible zones for easy grasping and unloading.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10149596B2Cutlery tray module for a dishwasher and dishwasher comprising at least one cutlery tray module
Publication Date: 2018.12.11 ELECTROLUX HOME PROD CORP NV
  • US10149596B2 patent drawing
  • US10149596B2 patent drawing
  • US10149596B2 patent drawing

AI summary

The present invention relates to a cutlery tray module (1) for a dishwasher, said cutlery tray module (1) comprising a bottom surface (2), adapted for substantially horizontal reception of cutlery items. The bottom surface (2) comprising a plurality of cutlery holding elements (3), adapted to hold said cutlery items, and at least one elongated indentation (4), having a longitudinal extension in a direction D. At least a number of said cutlery holding elements (3) are arranged such that said cutlery holding elements (3) are adapted to hold said cutlery items essentially transversely, with respect to said direction D, and across said elongated indentation (4). The present invention further relates to a dishwasher comprising at least one cutlery tray module (1).