Dishwasher Drain Hose Clog Removal by Cycled Pump Operation

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Solution Overview

Problem

Dishwashers often experience clogs in the drain hose due to soil buildup, leading to flooding and ineffective cleaning, as existing methods require manual intervention and removal of the appliance to clear clogs.

Innovation Solution

A method and system that includes a drain pump, a drain hose, and a control device configured to detect clogs and execute a drain routine by repeatedly activating and deactivating the pump to remove clogs, preventing flooding and enabling proper cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the drain pump operates continuously to remove water, then drainage efficiency is improved, but clogs occur due to soil buildup at restrictions

Engineering Contradiction:
Improvedrainage efficiencyVSAvoiddrain hose clog-free operation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The drain pump operates in periodic cycles rather than continuously, with alternating periods of pumping and pause. During pause periods, the check valve maintains pressure to prevent soil settlement, while during pumping periods, the pump removes water and loosens soil deposits. This periodic operation prevents clog formation while maintaining drainage efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The check valve is positioned to maintain residual pressure in the drain hose during pump pause periods, creating a cushioning effect that prevents soil from settling and forming clogs at restrictions. This beforehand cushioning prepares the system to prevent clog formation before it occurs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If manual clog removal methods are used, then clogs can be cleared, but the appliance must be removed and manual intervention required

Engineering Contradiction:
Improveclog removal capabilityVSAvoidautomatic operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The dishwasher's control system automatically detects clog conditions through sensors and initiates the periodic pump operation sequence without user intervention. The system self-diagnoses the clog condition and self-corrects by executing the periodic pumping routine, eliminating the need for manual removal or appliance disconnection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Sensors monitor the drain hose conditions and provide feedback to the control system. When a clog is detected, the control system receives this feedback and automatically adjusts pump operation to periodic cycles, enabling automatic detection and correction of clog conditions without manual intervention.

Inventive Principle:
Principle #23Feedback

3Reliability

If the pump is repeatedly activated and deactivated, then clogs are removed, but the operation time increases

Engineering Contradiction:
Improveclog removal effectivenessVSAvoiddrain routine duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The drain pump operates at full capacity during each pumping interval to maximize clog removal effectiveness, using excessive action during these intervals. The pause intervals allow the system to reset and maintain pressure, creating an efficient cycle that removes clogs effectively while minimizing total operation time compared to continuous or frequent low-power operation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes clogs from the drain hose without requiring manual intervention, preventing flooding and ensuring effective dishwasher operation by automatically detecting and clearing blockages during cycles.

Implementation Method 1

repeatedly activating and deactivating the drain pump to facilitate removal of the clog

Methodology Applied
Scientific EffectPressure changes: Pressure Gradient

Data Source

PatentUS8702874B2Method and system for removing a clog from a dishwasher
Publication Date: 2014.04.22 ELECTROLUX CONSUMER PROD INC
  • US8702874B2 patent drawing
  • US8702874B2 patent drawing
  • US8702874B2 patent drawing

AI summary

Embodiments of the present invention are related to a method and an associated system for removing a forming or fully developed clog from a drain hose in a dishwasher. According to one embodiment, the system includes a drain pump configured to remove water from the dishwasher and a drain hose in fluid communication with the drain pump. The system further includes a control device in operable communication with the drain pump and configured to execute a drain routine in response to detecting a clog in the drain hose, wherein the drain routine comprises repeatedly activating and deactivating the drain pump to facilitate removal of the clog.