Dishwasher Filter Backflush Assembly for Low-Maintenance Filtration

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Solution Overview

Problem

Conventional dishwasher filter systems require frequent consumer interaction for maintenance, leading to degraded performance due to excess debris obstructing water flow when not properly maintained.

Innovation Solution

A dishwasher filter assembly with a water inlet that can backflush the filter assembly, reducing the need for consumer interaction and incorporating additional functionality like a dedicated silverware spray, utilizing a valve assembly to manage flow paths for efficient cleaning and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If consumers manually maintain filter components on a regular basis, then filter performance is maintained, but consumer interaction and maintenance burden increase

Engineering Contradiction:
Improvefilter performanceVSAvoidconsumer interaction
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The filter assembly performs self-cleaning through the backflush mechanism. Clean water flows through the filter material in reverse direction during the backflush cycle, automatically removing trapped debris without requiring consumer removal or manual cleaning of the filter components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary cleaning action by collecting debris in the debris chamber during normal operation, then periodically backflushing to remove accumulated debris before it obstructs water flow and degrades filter performance.

Inventive Principle:
Principle #10Preliminary action

2Ease of repair

If filter assembly is cleaned manually by consumers, then debris is removed, but filter assembly must be disassembled and reinstalled

Engineering Contradiction:
Improvefilter cleaningVSAvoidmaintenance time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The backflush mechanism automatically cleans the filter material by reversing water flow through it, eliminating the need for consumers to manually disassemble, clean, and reassemble filter components. The system handles the entire cleaning process autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The design extracts the cleaning function from manual consumer action and integrates it into the automated dishwasher system through the backflush mechanism, separating the cleaning operation from the filter assembly structure itself.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If water flow through filter material is increased, then filtering efficiency improves, but debris accumulation and obstruction increase

Engineering Contradiction:
Improvefiltering efficiencyVSAvoiddebris obstruction
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system alternates between normal filtration mode and backflush cleaning mode. During normal operation, water flows through the filter material for efficient filtering. Periodically, the flow direction reverses to backflush and remove accumulated debris, preventing obstruction while maintaining high filtering efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The backflush mechanism reverses the normal water flow direction through the filter material. This inversion of flow direction enables removal of trapped debris by flushing it out through the filter material in reverse, clearing obstructions without compromising filtering efficiency during normal operation.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution decreases the need for consumer maintenance, ensures efficient draining operations, and provides additional functionality such as a dedicated silverware spray, enhancing dishwasher performance and user convenience.

Implementation Method 1

a cleaning fluid inlet that is configured to backflush the filter material

Methodology Applied
Scientific EffectBackflushing:

Data Source

PatentUS8967165B2Water inlet flush for dishwasher filter
Publication Date: 2015.03.03 HAIER US APPLIANCE SOLUTIONS INC
  • US8967165B2 patent drawing
  • US8967165B2 patent drawing
  • US8967165B2 patent drawing

AI summary

A fluid filtration assembly for a dishwasher system is described. The dishwasher system includes a tub defining a wash chamber configured to receive dishwasher contents. The fluid filtration assembly includes a filter assembly having a filter material, a filter fluid inlet, and a filter fluid outlet. The filter fluid inlet is in flow communication with the wash chamber and the filter material. The filter assembly further includes a cleaning fluid inlet that is configured to backflush the filter material. The filter fluid outlet is in flow communication with both the cleaning fluid inlet and the filter fluid inlet. The fluid filtration assembly further includes a valve assembly in flow communication with the cleaning fluid inlet through a first flow path.