Dishwasher Flood Detection and Cycle Resume for Washing Completion

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Solution Overview

Problem

Dishwasher appliances are prone to flooding due to conditions like out-of-level installation, inlet water valve failure, and drain pump failure, leading to water spilling over the tub lip and resulting in incomplete washing cycles and potential home damage.

Innovation Solution

A method for operating a dishwasher that includes detecting a flagged water event, ceasing the current washing cycle segment, initiating a drain sequence, determining the next scheduled cycle segment, and resuming the cycle once the water level returns to a safe state, thereby preventing flooding and ensuring complete washing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a washing operation is canceled and the tub is drained when a potential flood is detected, then flooding is prevented, but the washing operation is incomplete and dishes remain unwashed

Engineering Contradiction:
Improveflooding preventionVSAvoidwashing completion
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system performs preliminary draining of the tub when a potential flood is detected, but before canceling the washing operation. This preliminary action removes excess water that could cause flooding while preserving the ability to complete the washing cycle afterward, thus preventing both flooding and ensuring washing completion

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the washing operation is canceled upon detecting a flagged water event, then water safety is ensured, but the washing cycle is interrupted and dishes are left unwashed

Engineering Contradiction:
Improvewater safetyVSAvoidwashing cycle completion
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary draining to ensure water safety when a flagged water event is detected, but maintains the washing operation schedule by determining and executing the next scheduled cycle segment after the drain sequence completes, thus ensuring both water safety and washing completion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors water levels and detects when the flagged water response state is no longer present. Upon detecting a non-flagged water event (safe water level), the system provides feedback to resume the washing operation, ensuring water safety while maintaining productivity

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If the tub is drained immediately upon detecting a flagged water response state, then flooding is prevented, but the washing operation loses time and may not complete

Engineering Contradiction:
Improveflood preventionVSAvoidwashing operation duration
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system performs preliminary draining to prevent flooding, but minimizes time loss by efficiently determining the next scheduled cycle segment and resuming operation as soon as the drain sequence completes and safe water levels are confirmed, thus preventing flooding while minimizing washing operation delay

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12042113B2Flagged water event response cycle resume for a dishwasher appliance
Publication Date: 2024.07.23 HAIER US APPLIANCE SOLUTIONS INC
  • US12042113B2 patent drawing
  • US12042113B2 patent drawing
  • US12042113B2 patent drawing

AI summary

A method of operating a dishwasher appliance including a drain pump includes detecting a flagged water response state within the dishwasher appliance during a washing operation, ceasing a current cycle segment of the washing operation in response to detecting the flagged water response state, initiating a drain sequence at the drain pump after the current cycle segment has been ceased, determining a next scheduled cycle segment of the washing operation following the current cycle segment in response to initiating the drain sequence, detecting a non-flagged water event following the flagged water response state, and initiating the next scheduled cycle segment of the washing operation in response to detecting the non-flagged water event.