Dishwasher Optical Drying Detection to Prevent Recondensation

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Solution Overview

Problem

Household dishwashers often fail to completely dry dishes, leading to recondensation issues, which restrict user convenience and require manual drying or additional rack usage.

Innovation Solution

A household dishwasher equipped with an optical sensor and evaluation unit that identifies the drying state of dishes through acquired optical signals, allowing for measures like zeolite drying, condensation removal, and user notifications to optimize drying performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional drying methods (condensation drying, zeolite drying units, rinse aid) are used, then some drying effect is achieved, but dishes are not completely dry and moisture recondenses back onto the dishes

Engineering Contradiction:
Improvedrying completenessVSAvoidrecondensation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs an optical sensor to continuously monitor the drying state of dishes and provides feedback to the control device. The control device adjusts drying parameters (heating power, fan speed, door opening) based on this feedback to achieve complete drying and prevent recondensation, resolving the contradiction between achieving drying completeness and preventing harmful recondensation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces conventional mechanical drying methods with an optical detection system that identifies the drying state of dishes. This optical-based feedback mechanism substitutes traditional open-loop drying control, enabling precise adjustment of drying parameters to eliminate recondensation issues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If dishes are removed immediately after washing cycle, then user convenience is maintained, but dishes are still wet requiring manual drying or additional rack usage

Engineering Contradiction:
Improveuser convenienceVSAvoiddrying time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The control device uses optical sensor feedback to monitor drying progress in real-time and notifies the user when dishes reach optimal dryness. This allows users to remove dishes at the precise moment they are completely dry, maximizing convenience while eliminating the need for manual drying or additional rack space.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The dishwasher performs the drying function automatically with the assistance of optical detection and user notification. The system serves itself by monitoring its own drying performance and communicating the result to the user, eliminating the need for manual intervention or additional drying racks.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If optical sensor and evaluation unit are added to detect drying state, then precise drying monitoring is achieved, but device complexity increases

Engineering Contradiction:
Improvedrying state detection accuracyVSAvoidsensor and control system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an optical sensor and evaluation unit that use optical fields to detect the drying state of dishes, replacing complex mechanical or electrical sensing methods. This optical-based approach achieves high measurement precision while maintaining relatively simple device architecture through non-contact detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise identification of dish drying state, facilitating faster drying, preventing recondensation, and informing users when to remove dishes for optimal dryness.

Implementation Method 1

an optical sensor for acquiring an optical sensor signal of the washing compartment and an evaluation unit. The evaluation unit is configured to identify a drying state of the items to be washed arranged in the washing compartment as a function of the acquired optical sensor signal

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS11399695B2Household dishwasher machine and method for operating a household dishwasher machine
Publication Date: 2022.08.02 BSH HAUSGERATE GMBH
  • US11399695B2 patent drawing
  • US11399695B2 patent drawing

AI summary

A household dishwasher includes a washing compartment receiving items to be washed, a control device configured to carry out a washing program selected from a number of washing programs for washing the items to be washed in the washing compartment, an optical sensor configured to acquire an optical sensor signal of the items to be washed in the washing compartment, and an evaluation unit configured to identify a drying state of the items to be washed in the washing compartment as a function of the acquired optical sensor signal.