Dishwasher Optical Loading Detection for Wash Program Optimization

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Solution Overview

Problem

Users face challenges in determining the optimal arrangement and loading of items in a dishwasher, especially with varied sizes, leading to inefficient cleaning performance and resource usage.

Innovation Solution

A household dishwasher equipped with an optical sensor and evaluating unit that captures and analyzes optical sensor signals to determine the loading state, including quantity, type, and arrangement of items, allowing for optimized wash program selection and user feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If users manually arrange items in the dishwasher without guidance, then the operation is simple and quick, but the cleaning performance and resource efficiency deteriorate due to suboptimal loading

Engineering Contradiction:
Improvecleaning performanceVSAvoidloading arrangement complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The optical sensor captures images of the loaded dishwasher cavity and the evaluating unit processes these images to determine the loading state, providing feedback information to the user about optimal item arrangement and loading patterns for different wash programs

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically detects and evaluates the loading state without requiring user intervention, and can autonomously determine optimal wash program selection based on the detected loading configuration

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If the dishwasher is operated without loading state detection, then the device complexity is low, but the energy and water consumption increase due to inefficient wash program selection

Engineering Contradiction:
Improveenergy consumptionVSAvoidsensor and evaluation system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The mechanical/manual assessment of loading state is replaced by an optical detection system using sensors and image processing algorithms to automatically determine loading configuration and optimize wash program selection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the operational parameters of the dishwasher (wash program selection, water temperature, cycle duration) based on the detected loading state parameters, optimizing energy and water consumption according to actual loading conditions

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the dishwasher cavity is overloaded or underloaded, then the device can accommodate various loading scenarios, but the cleaning performance and resource efficiency deteriorate

Engineering Contradiction:
Improvedishwasher utilization efficiencyVSAvoidenergy and water waste
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system performs preliminary detection and evaluation of the loading state before the wash cycle begins, allowing optimal wash program selection and preventing energy and water waste from inappropriate cycling

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution optimizes dishwasher operation by ensuring proper loading, reducing energy and water consumption, and minimizing environmental impact while maintaining effective cleaning performance.

Implementation Method 1

an optical sensor for capturing an optical sensor signal of the items to be washed arranged in the dishwasher cavity

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS11311172B2Household dishwasher machine and method for operating a household dishwasher machine
Publication Date: 2022.04.26 BSH HAUSGERATE GMBH
  • US11311172B2 patent drawing
  • US11311172B2 patent drawing
  • US11311172B2 patent drawing

AI summary

A household dishwasher includes a dishwasher cavity for accommodating items to be washed, a controller apparatus configured to perform one wash program from a number of wash programs for washing the items to be washed arranged in the dishwasher cavity, an optical sensor configured to capture an optical sensor signal of the items to be washed arranged in the dishwasher cavity, and an evaluating unit configured to ascertain a loading state of the dishwasher cavity as a function of the captured optical sensor signal of the items to be washed.