Dishwasher and base component

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The overflow structure of dishwashers is prone to clogging due to pollutants entering the overflow channel, making it difficult to detect and clean these pollutants in a timely manner, leading to unpleasant odors.

Innovation Solution

A base component with an overflow cover and water inlet plate featuring filter holes, which forms an overflow chamber to prevent pollutants from entering the channel and allows for easy visual inspection and removal of attached pollutants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pollutants enter the overflow channel directly, then the overflow function is maintained, but the overflow channel becomes clogged easily

Engineering Contradiction:
Improveoverflow functionVSAvoidclogging
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A water inlet plate with filter holes is introduced as an intermediary component between the overflow port and the overflow channel. This filter structure allows water to pass through while blocking pollutants, thus maintaining the overflow function while preventing clogging of the channel

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful function of the overflow port (allowing pollutants to enter) is separated from the useful function (allowing water to overflow). The water inlet plate extracts and blocks pollutants while permitting water flow, thus taking out the harmful aspect while preserving the beneficial overflow capability

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If the overflow cover is not removed, then the structure remains intact, but it is impossible to visually detect pollutants on the inlet surface

Engineering Contradiction:
Improvestructure integrityVSAvoidpollutant detection
Core Design Contradiction:
Stability of the object's compositionVSDifficulty of detecting and measuring

Solution Approach 1:

The water inlet plate is designed with a transparent or translucent portion that allows visual inspection of the inlet surface for pollutants. This enables detection of pollution without removing the overflow cover, maintaining structural integrity while enabling monitoring

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The transparent water inlet plate acts as an intermediary that allows optical penetration from the exterior to the inlet surface. This mediator enables visual detection of pollutants while the overflow cover remains in place, solving both the structural integrity and detection requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If pollutants are not cleaned in time, then the overflow channel functions normally, but unpleasant odors occur

Engineering Contradiction:
Improveoverflow channel functionVSAvoidodor
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The transparent water inlet plate provides visual feedback about the accumulation of pollutants on the inlet surface. Users can observe pollutant buildup through the transparent portion and clean the filter promptly, preventing odor generation while maintaining overflow channel functionality

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The transparent design enables preliminary detection of pollutants before they decompose and generate odors. Users can perform maintenance cleaning in advance based on visual inspection, preventing the harmful odor effect before it occurs

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents clogging of the overflow channel, enables timely cleaning, and reduces odor issues by trapping pollutants and allowing for easy removal of debris from the overflow cover.

Implementation Method 1

the water inlet plate is provided with a plurality of filter holes

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS11490781B2Dishwasher and base component
Publication Date: 2022.11.08 FOSHAN SHUNDE MIDEA WASHING APPLIANCES MANUFACTURING CO LTD
  • US11490781B2 patent drawing
  • US11490781B2 patent drawing
  • US11490781B2 patent drawing

AI summary

A dishwasher and a base component, the base component includes base (1) and overflow cover (2). The overflow cover (2) includes an overflow port (211) and an overflow water distribution cover body (21) of an mounting portion (2131), the overflow water distribution cover body (21) has an overflow chamber (212), and the base (1) has an overflow hole (112) and a connection portion (113) which is docked with the mounting portion (2131). Both the overflow port (211) and the overflow hole (112) communicate with the overflow chamber (212) and form an overflow channel (214); the water inlet plate (215) is provided on the overflow cover (2) adjacent to the upper surface (10) of the base (1) and communicates with the overflow port (211). The water inlet plate (215) is provided with a plurality of filter holes (2151).