Dishwasher Pump Control With Brushless PM Motors and Shared Electronics

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Solution Overview

Problem

Dishwashers face challenges with existing motor types: shaded-pole motors require complex sealing due to dry-running issues, while synchronous motors have unpredictable impeller direction and lower conveying capacity, leading to inefficiencies and increased production costs.

Innovation Solution

A dishwasher equipped with two pumps using brushless permanent magnet motors, sharing common control electronics, allowing adjustable speed and direction control, eliminating the need for costly sealing and optimizing hydraulic design for higher delivery rates and pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If shaded-pole motors are used in pumps, then high conveying capacity and defined running direction are achieved, but complex sealing measures are required due to dry-running issues

Engineering Contradiction:
Improveconveying capacityVSAvoidsealing measures
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the fundamental operating parameter of the motor from dry-running to wet-running mode. By submerging the motor in the liquid being pumped, the cooling and lubrication conditions change, allowing simpler sealing arrangements while maintaining high conveying capacity through optimized pump housing and impeller design.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary fluid medium (the liquid being pumped) that serves dual purposes: it cools and lubricates the motor bearings, replacing complex sealing systems, while also being the working fluid for the pump function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If synchronous motors are used in pumps, then wet-running operation with simpler construction is achieved, but the running direction of the impeller cannot be determined

Engineering Contradiction:
Improvepump constructionVSAvoidimpeller running direction
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent employs dynamic control of the three-phase power supply to the synchronous motor. By selectively activating different phases and using electronic commutation, the rotation direction of the impeller can be dynamically changed, allowing the pump to adapt to different operational requirements such as normal pumping or blockage removal modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pump system achieves multi-functionality by using the same synchronous motor for both standard pumping operations and blockage removal. The control system enables the impeller to rotate in different directions, making the single pump capable of performing multiple functions that would traditionally require separate mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If synchronous motors are used in pumps, then blockage removal capability is improved by changing impeller direction, but conveying capacity is reduced due to central outlet arrangement

Engineering Contradiction:
Improveblockage removal capabilityVSAvoidconveying capacity
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent uses dynamic control of the synchronous motor to switch between different outlet configurations. The pump housing includes both a central outlet and a tangential outlet, and the control system directs flow through the appropriate outlet based on operational mode, optimizing both blockage removal and conveying capacity as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pump system employs periodic action by alternating between different rotation directions and outlet configurations. During normal operation, the pump uses one configuration for high conveying capacity, and when blockage is detected, it periodically reverses direction to clear the blockage, then returns to the optimal conveying configuration.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances operating efficiency, reduces energy consumption and noise, and lowers production costs by achieving higher pumping capacity and pressure, while allowing for more flexible pump design and improved cleaning effectiveness.

Implementation Method 1

The rotor of a brushless permanent magnet motor consists of one or more permanent magnets, the stator consists of several electromagnets. The electromagnets in the stator are commutated via control electronics

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

at least one pump with a brushless permanent magnet motor, the delivery device comprises a first pump and a second pump

Methodology Applied
Scientific EffectHydraulic force: Hydraulic Press

Data Source

PatentEP2162045B1Dishwashing machine with a pump with a brushless permanent magnet motor
Publication Date: 2017.04.12 BSH HAUSGERATE GMBH
  • EP2162045B1 patent drawing
  • EP2162045B1 patent drawing
  • EP2162045B1 patent drawing

AI summary

The invention relates to a dishwashing machine (1) having at least one conveying unit for conveying washing detergent, wherein the conveying unit has at least one pump with a brushless permanent magnet motor. The conveying unit has a first pump (5) and a second pump (6), each with a brushless permanent magnet motor, particularly a brushless direct current motor (Brushless DC, BLDC), and a shared controller electronic device (7) is provided for the first and the second pump of the conveying unit. The invention also relates to a controller electronic device (7) and a pump (5, 6; 30).