Dishwasher rack lift system

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Solution Overview

Problem

Typical dishwasher racks are difficult to adjust in height and may have pinch points and unexpected movement, making it challenging to extend or retract them safely and efficiently within the dishwasher tub.

Innovation Solution

A dishwasher rack system that includes a worm screw mechanism with threaded members and slides, allowing the rack to be positioned between a first and second height, enabling smooth vertical adjustment and movement between stowed and deployed positions, with a motor-driven gear mechanism for controlled operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a multi-bar linkage is used to mechanically assist rack movement, then the rack can be swung out and up from the dishwasher tub, but pinch points are created and unexpected movement may occur

Engineering Contradiction:
Improverack movement assistanceVSAvoidpinch points and unexpected movement
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the traditional multi-bar mechanical linkage system with a worm screw and threaded member mechanism. The motor rotates the worm screw, which through thread engagement with the threaded member, provides controlled mechanical assistance for rack movement without creating pinch points or unexpected movement, as the threaded connection provides precise and predictable motion control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the rack is made adjustable in height, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improveheight adjustment capabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The worm screw and threaded member mechanism serves multiple functions: it provides height adjustment, controls rack movement, and prevents unintended motion through its self-locking特性. This single integrated mechanism achieves height adjustability without requiring multiple separate components, thereby maintaining simplicity while providing versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If a motor-driven worm screw mechanism is used, then precise control over rack height is achieved, but device complexity increases

Engineering Contradiction:
Improverack height control precisionVSAvoidmotor and gear mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The worm screw mechanism inherently provides precise control through its thread pitch, which converts rotational motion into precise linear displacement. The system is self-regulating as the threaded member engages with the worm screw threads, providing controlled height adjustment without requiring complex control systems or additional components to maintain precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides safe and efficient vertical adjustment of the dishwasher rack, reducing the risk of pinch points and unexpected movement, enhancing user safety and convenience by allowing precise control over the rack's height and position.

Implementation Method 1

at least one worm screw located within the wash cavity and operably coupled to at least one motor

Methodology Applied
Scientific EffectWorm screw mechanism: Worm Drive

Implementation Method 2

at least one threaded member and at least one dishwasher rack may be connected to at least one worm screw

Methodology Applied
Scientific EffectThreaded member engagement: Screw

Implementation Method 3

one or more slides coupling at least one dishwasher rack to at least one threaded member

Methodology Applied
Scientific EffectSlide mechanism: Friction

Data Source

PatentUS10299657B2Dishwasher rack lift system
Publication Date: 2019.05.28 MIDEA GROUP CO LTD
  • US10299657B2 patent drawing
  • US10299657B2 patent drawing
  • US10299657B2 patent drawing

AI summary

A dishwasher rack for a dish washing appliance. The dishwasher rack may be positionable between a variety of height positions. A drive mechanism may assist the dishwasher rack between the vertical positions. A worm screw may be coupled to a motor and may be positioned within the dishwasher tub.