Dishwasher Rack Manifold With Multi-Feed Spray Arm Distribution

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Solution Overview

Problem

Existing dishwasher systems face challenges in providing optimal spray flow and coverage to enhance cleaning operations, particularly with vertically adjustable upper racks and multiple spray arms, requiring complex fluid distribution systems and valving to manage fluid flow effectively.

Innovation Solution

A dishwasher system featuring a movable rack with multiple distinct spray arms, utilizing a multi-tube feed arrangement and a rack-supported manifold with a diverter valve mechanism to selectively distribute washing fluid to upper rack spray arms, including a rotatable spray arm and bifurcated spray arms, ensuring separate flow patterns and accommodating vertical rack adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single fluid distribution system is used for multiple spray arms, then the system structure is simple, but the spray flow distribution and coverage are insufficient

Engineering Contradiction:
Improvefluid distribution system structureVSAvoidspray flow distribution
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The fluid distribution system is segmented into multiple independent conduits (first conduit, second conduit, third conduit) that can independently deliver washing fluid to different spray arms. This segmentation allows each conduit to be optimized for specific spray arms, improving spray flow distribution and coverage while maintaining manageable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the upper rack is vertically adjustable, then the adaptability is improved, but the fluid connection complexity increases

Engineering Contradiction:
Improvevertical rack adjustmentVSAvoidfluid connection system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fluid distribution system incorporates flexible hoses and movable connections that can dynamically adapt to different vertical rack positions. The flexible conduit design allows the system to maintain fluid connections while accommodating the vertical adjustability of the upper rack, resolving the contradiction between adaptability and connection complexity.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If separate fluid conduits are used for each spray arm, then the spray flow control is improved, but the device complexity increases

Engineering Contradiction:
Improvespray flow controlVSAvoidfluid conduit system
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The fluid distribution system uses a universal manifold structure with multiple outlets that can serve different spray arms through a standardized connection interface. This multi-functional design allows separate flow control to each spray arm while avoiding the complexity of completely separate conduit systems, as the manifold provides a centralized distribution point for multiple spray arms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8778094B2Dishwasher with multi-feed washing system
Publication Date: 2014.07.15 WHIRLPOOL CORP
  • US8778094B2 patent drawing
  • US8778094B2 patent drawing
  • US8778094B2 patent drawing

AI summary

A dishwasher includes a shiftable rack provided with multiple, distinct washing fluid spray arms connected to a common, rack supported manifold. When the rack is shifted to a retracted position within a tub of the dishwasher, the manifold mates with a coupling of a fluid distribution system including a multi-tube feed arrangement configured to selectively distribute washing fluid from a pump assembly to the multiple spray arms.