Dishwasher rack spray assembly

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Solution Overview

Problem

Household dishwashers face challenges in effectively spraying treating liquid into glassware with narrow openings, such as bottles and vases, due to the limitations of traditional sprayer systems.

Innovation Solution

A sprayer system with a movable extension that can be raised or lowered to adjust the liquid flow path, allowing for improved reach into dish racks, particularly designed for use in dishwashers with rotatable sprayers mounted on a liquid supply conduit, enabling effective cleaning of tall items by altering the spray nozzle positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a traditional sprayer system is used, then the structure is simple and easy to manufacture, but the sprayer cannot effectively reach into glassware with narrow openings

Engineering Contradiction:
Improvespray reachVSAvoidsprayer structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The sprayer system employs a movable extension that can be raised or lowered to adjust the liquid flow path. This dynamic adjustment allows the sprayer to reach into narrow openings of glassware when needed, while maintaining structural simplicity when the extension is in its default position. The extension's mobility resolves the contradiction by providing variable reach without permanently increasing structural complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The extension structure is designed to be nested within or integrated with the main sprayer body when not in use. This nesting approach allows the extended reach capability to be stored compactly, maintaining a simple overall structure while providing the necessary length extension when required for cleaning tall or narrow items.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of moving object

If the extension is raised to increase spray reach, then the liquid can reach narrow openings of tall items, but the liquid flow path changes and may not reach the treating chamber effectively

Engineering Contradiction:
Improvespray reachVSAvoidliquid flow delivery
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The sprayer system dynamically adjusts the liquid flow path based on the extension position. When the extension is raised, the system redirects liquid flow through the second liquid opening to ensure proper delivery to the treating chamber. This dynamic flow path adjustment maintains reliable liquid delivery regardless of the extension position, resolving the contradiction between increased reach and flow delivery reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the liquid flow parameters by switching between different liquid openings (first and second liquid openings) depending on the extension position. This parameter change ensures that the liquid flow path is optimized for the current configuration, maintaining effective delivery to the treating chamber whether the extension is lowered or raised.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a fixed sprayer position is used, then the device complexity is low, but the sprayer cannot adapt to different dish rack configurations and tall items

Engineering Contradiction:
Improvespray position adjustmentVSAvoidmovable extension mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sprayer system incorporates a movable extension that can be dynamically adjusted between raised and lowered positions to adapt to different dish rack configurations and item heights. This single dynamic element provides versatility without creating a complex multi-component adjustment mechanism, as the extension simply moves between two primary positions to handle different cleaning scenarios.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable sprayer system ensures better liquid distribution and cleaning efficiency for items with narrow openings by modifying the spray pattern and reach, enhancing the cleaning process in dishwashers.

Implementation Method 1

the at least one sprayer having a first liquid opening and an extension having a second liquid opening wherein the extension is movable between a first position where the treating liquid flows through the first liquid opening into the treating chamber

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS10463227B2Dishwasher rack spray assembly
Publication Date: 2019.11.05 WHIRLPOOL CORP
  • US10463227B2 patent drawing
  • US10463227B2 patent drawing
  • US10463227B2 patent drawing

AI summary

A dishwasher having a tub defining a treating chamber, a dish rack, and a spray assembly associated with the dish rack. The spray assembly may include at least one sprayer positioned to spray treating liquid onto dishes received by the rack. The sprayer has two openings and may be movable between a first position and a second position.