Dishwasher Rack Spray Assembly for Narrow-Opening Glassware

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Solution Overview

Problem

Household dishwashers face challenges in effectively spraying treating liquid into glassware with narrow openings, such as bottles and vases, due to the limitations of traditional sprayer systems.

Innovation Solution

A dishwasher design featuring a rack spray assembly with movable sprayers that can adjust their position to optimize liquid flow, allowing the liquid to reach tall items by changing the extension's position to direct the spray higher into the dish rack, ensuring better coverage and cleaning efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional fixed sprayer is used, then the device complexity is low, but the cleaning effectiveness for glassware with narrow openings is insufficient

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsprayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sprayer includes an extendable tube that can move between retracted and extended positions. When the tube extends, it reaches into narrow openings of glassware to deliver spray directly inside, solving the cleaning effectiveness problem while maintaining relatively simple structure through basic telescoping mechanics

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If the sprayer extends higher to reach tall items, then the cleaning coverage improves, but the device complexity increases due to movable components

Engineering Contradiction:
Improvespray coverage areaVSAvoidmovable extension mechanism
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The sprayer tube is designed to be extendable along the vertical axis, allowing it to reach taller glassware and expand the spray coverage area. The telescoping mechanism provides this dynamic adjustment capability with minimal structural complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sprayer adds vertical dimensionality to the spray delivery system by extending upward to reach tall items, rather than only spraying horizontally. This dimensional extension improves coverage of tall glassware without requiring complex multi-axis mechanisms

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If the sprayer is positioned to reach narrow openings, then the cleaning precision improves, but the ease of operation decreases due to adjustable positioning

Engineering Contradiction:
Improvespray targeting precisionVSAvoidsprayer positioning operation
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The extendable tube is designed to be manually extended by the user through simple pulling motion, and the spring mechanism automatically returns it to the retracted position. This self-service design allows precise positioning for narrow openings without requiring complex controls or tools

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable sprayer system effectively reaches and cleans items with narrow openings, improving the overall cleaning performance by ensuring adequate liquid distribution within the dishwasher.

Implementation Method 1

at least one sprayer provided on the rack and positioned to spray treating liquid onto dishes received by the rack

Methodology Applied
Scientific EffectSpray: Spray

Data Source

PatentUS9962063B2Dishwasher rack spray assembly
Publication Date: 2018.05.08 WHIRLPOOL CORP
  • US9962063B2 patent drawing
  • US9962063B2 patent drawing
  • US9962063B2 patent drawing

AI summary

A dishwasher having a tub defining a treating chamber, a dish rack, and a spray assembly associated with the dish rack. The spray assembly may include at least one sprayer positioned to spray treating liquid onto dishes received by the rack. The sprayer has two openings and may be movable between a first position where the treating liquid flows through the first liquid opening into the treating chamber and does not flow through the second liquid opening and a second position where the treating liquid flows through the second liquid opening into the treating chamber. The sprayer may be rotatable between positions and may emit spray in both positions.