Dishwasher Sorption Dryer Airflow Homogenization for Even Drying

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing dishwasher sorption dryer devices face challenges in achieving balanced airflow for effective sorption and desorption of reversibly dehydratable materials, leading to inadequate drying and energy inefficiency, with issues of local overheating and uneven flow profiles.

Innovation Solution

The integration of flow-conditioning means to homogenize the airflow cross-section profile, ensuring balanced flow velocity and temperature distribution across the sorption unit, which enhances sorption and desorption performance while preventing local overheating and improving energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If airflow is used to pass through the sorption column for drying crockery, then moisture is drawn from the air by condensation, but the airflow causes local overheating of the drying material during desorption operation

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlocal overheating
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating a flow-conditioning means that modifies the airflow characteristics at specific locations within the sorption column. The conditioning means ensures that airflow velocity and temperature are homogenized across different regions, preventing local overheating while maintaining effective moisture removal. This is achieved by introducing structural elements that redistribute the airflow to create more uniform flow conditions throughout the sorption material bed.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If heating mechanism is arranged before the air inlet for the sorption column to prevent local overheating, then the drying material is protected from overheating, but the sorption and desorption performance is not adequately improved

Engineering Contradiction:
Improvelocal overheating preventionVSAvoidsorption and desorption performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent applies preliminary action by implementing flow conditioning before the airflow enters the sorption column. The flow-conditioning means pre-adjusts the airflow velocity and temperature distribution, creating homogenized flow conditions that enable both effective sorption and desorption operations. This preliminary conditioning ensures that the airflow is optimally prepared to interact with the sorption material, maximizing performance while preventing harmful local overheating.

Inventive Principle:
Principle #10Preliminary action

3Ease of repair

If the reversibly dehydratable drying material is heated to very high temperatures for regeneration, then water stored in the material emerges as hot water vapor, but adequate and satisfactory drying of the drying material is difficult to achieve in all cases

Engineering Contradiction:
Improveregeneration capabilityVSAvoiddrying performance reliability
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the airflow parameters (velocity, temperature distribution, and flow pattern) through the flow-conditioning means. These parameter changes enable the sorption column to achieve effective regeneration and drying under more consistent and reliable conditions. The homogenized airflow ensures uniform heat and mass transfer throughout the sorption material, making the drying process more reliable across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved even drying and increased sorption performance, allowing for controlled minimum desorption and adsorption performance, reducing energy expenditure and preventing undesirable heat losses, thereby optimizing the sorption unit's efficiency.

Implementation Method 1

one or more flow-conditioning means (6, 8.1, 8.2) are provided for homogenizing the flow cross-section profile of the airflow (15) as it flows through the sorption dryer device (1)

Methodology Applied
Scientific EffectFlow homogenization:

Implementation Method 2

its reversibly dehydratable drying material (41) is heated to very high temperatures. As a result, water stored in this material emerges as hot water vapor

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

moisture is drawn from the air that is routed through, by means of condensation, by its reversibly dehydratable drying material

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

a blower, and moisture is drawn from the air that is routed through

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9451870B2Dishwasher with sorption dryer device
Publication Date: 2016.09.27 BSH HAUSGERATE GMBH
  • US9451870B2 patent drawing
  • US9451870B2 patent drawing
  • US9451870B2 patent drawing

AI summary

A dishwasher having a washing container, a sorption dryer device connected to the washing container in an air-conducting fashion, and at least one flow-conditioning device to homogenize a flow cross-section profile of an airflow as the airflow flows through the sorption dryer device. The flow-conditioning device is provided for the sorption unit between at least one heating element and the sorption unit of the sorption dryer device when viewed in the direction of the airflow such that essentially every point of an intake cross-section area of the sorption unit of the sorption dryer device is permeated by a volumetric airflow with essentially the same intake temperature.