External Dishwasher Drying Module With Sorption Air Recirculation

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Solution Overview

Problem

Modern dishwashers face inefficiencies in drying due to high energy consumption required to heat items to achieve effective drying within a reasonable time, leading to unsatisfactory drying performance.

Innovation Solution

A standalone drying module that connects to the dishwasher to remove moist air from the washing chamber, dry it using a sorption drying device with a fan and hygroscopic material, and return the dry air, reducing moisture content and energy consumption, while allowing for compact installation and integration with existing dishwashers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If items to be washed are heated to high temperature during the last wash cycle to achieve effective drying, then drying performance is improved, but energy consumption increases

Engineering Contradiction:
Improvedrying performanceVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention extracts the moisture removal function from the washing machine by introducing a separate drying module. The drying module contains a desiccant that absorbs moisture from the air in the washing chamber, eliminating the need to heat items to high temperatures for drying purposes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The desiccant acts as an intermediary substance between the moist air in the washing chamber and the environment. It absorbs moisture from the air through adsorption, thereby drying the air without requiring thermal energy to heat the items.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a drying module is integrated inside the dishwasher housing, then drying function is added, but device complexity and installation space requirements increase

Engineering Contradiction:
Improvedrying function integrationVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The drying function is segmented from the washing machine as a separate, independent drying module. This modular design allows the drying module to be installed externally on the washing machine without modifying the internal structure of the washing chamber, thereby reducing device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drying module is designed as a universal component that can be attached to various washing machine models. It provides multiple functions: moisture absorption during drying cycles and potential regeneration during washing cycles, making it adaptable to different operating conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If moist air is discharged to the outside environment, then the drying chamber is ventilated, but surrounding area is exposed to undesired moisture

Engineering Contradiction:
Improveair circulationVSAvoidmoisture exposure
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful moist air that would be discharged into a beneficial resource. The desiccant in the drying module absorbs the moisture from the discharged air, and the dried air is then recirculated back into the washing chamber, turning the moisture problem into an effective drying mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system implements a feedback loop where air is continuously circulated between the washing chamber and the drying module. The desiccant continuously absorbs moisture from the recirculated air, maintaining low humidity levels in the washing chamber without discharging moist air to the environment.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances drying efficiency by reducing drying time and energy use, prevents external moisture exposure, and can be used in compact dishwashers without modifying their design, offering improved performance over traditional methods.

Implementation Method 1

a drying device for drying the air that is taken in air, in particular a sorption drying device with a sorption column through which the air to be dried can flow or along which the air to be dried can flow

Methodology Applied
Scientific EffectSorption: Sorption

Implementation Method 2

A sorption drying device has a sorption column with a water-sorbing material through which the air to be dried can flow or around

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The drying module according to the invention enables moist air to be removed from the washing chamber, the air removed to be dried and the dried air to be returned to the washing chamber

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 4

the chamber contains a regenerating means consisting of at least one heating element thermally connected to the desiccant

Methodology Applied
Scientific EffectThermal Energy: Heating

Implementation Method 5

The items to be washed are heated to a high temperature during the last wash cycle. As a result, water droplets adhering to the hot items to be washed evaporate in the subsequent drying cycle and are deposited on the inside of the washing compartment due to the lower temperature prevailing there

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP2353486B1Dryer module for a dishwasher
Publication Date: 2016.06.01 BSH HAUSGERATE GMBH
  • EP2353486B1 patent drawingFigure 1
  • EP2353486B1 patent drawingFigure 2
  • EP2353486B1 patent drawingFigure 3

AI summary

Proposed is a drying module for drying air (L) from a washing chamber (7) of a dishwasher (1), in particular a household dishwasher (1), which is designed as a structural unit (2) that can be arranged outside the dishwasher (1), in particular separately. and which has an air inlet (16) which can be connected to the dishwasher (1) to take in the air (L) to be dried, a drying device (18) to dry the air (L) taken in and an air outlet (17) which can be used to discharge of the dried air (L) can be connected to the dishwasher (1).