Dishwasher Vent Mixing Chamber Using Jet Pump Air Handling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Dishwashers and washing machines face challenges in reducing humidity, leading to condensation issues and mold growth due to sealed chambers, and existing solutions either create condensation problems or require complex designs.

Innovation Solution

A humidity reducing duct system with a mixing chamber using a jet pump and a single fan to mix moist air from the washing chamber with dry outside air, featuring a condensation reservoir to collect and dry excess moisture, and polymer tubing with inward ridges for noise reduction and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sealed chamber is used to prevent water escape during washing, then water containment is improved, but humidity removal becomes difficult leading to condensation and mold growth

Engineering Contradiction:
Improvewater containmentVSAvoidhumidity accumulation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The air handling system is divided into separate functional components: a first duct for introducing dry air, a second duct for exhausting moist air, and a mixing chamber that separates the introduction and exhaust paths. This segmentation allows independent optimization of each function while maintaining overall system effectiveness in removing humidity from the sealed chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mixing chamber acts as an intermediary component that receives dry air from the first duct, mixes it with air from the sealed chamber, and directs the mixed air toward the exhaust duct. This intermediary structure facilitates controlled air mixing and moisture removal without compromising the sealed nature of the washing chamber.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If efficient moisture removal is implemented, then humidity control is improved, but condensation occurs on cool surfaces such as the metal door

Engineering Contradiction:
Improvemoisture removal efficiencyVSAvoidcondensation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Dry air is introduced into the mixing chamber before the moist air from the washing chamber is fully exhausted. This preliminary introduction of dry air preconditions the air that will contact cool surfaces, reducing the temperature differential and preventing condensation on the metal door and other cool surfaces.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system converts the harmful effect of rapid moisture removal (which causes condensation) into a beneficial outcome by mixing the exhaust air with dry air. This mixing raises the dew point of the exhaust air, allowing efficient moisture removal without the harmful condensation side effect.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If multiple fans are used to handle high humidity air, then ventilation effectiveness is improved, but system complexity and cost increase

Engineering Contradiction:
Improveventilation effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A single fan is designed to perform multiple functions: it draws dry air through the first duct, exhausts moist air through the second duct, and maintains pressure balance within the mixing chamber. This multi-functional design achieves effective ventilation without the complexity and cost of multiple fans.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The air introduction function, air exhaust function, and pressure regulation function are merged into a single integrated air handling system with one fan. This consolidation simplifies the overall system while maintaining the productivity needed to handle high humidity air effectively.

Inventive Principle:
Principle #5Merging (Combining)

4Object-generated harmful factors

If a mixing chamber is added to handle humid air, then condensation is reduced, but device complexity increases

Engineering Contradiction:
Improvecondensation reductionVSAvoidstructural complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The mixing chamber is designed as a simple segmented structure with distinct inlet regions for dry air and chamber air, and an outlet region for mixed air. This segmentation provides the necessary condensation reduction function while maintaining a simple, easy-to-manufacture structure that does not significantly increase device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces moisture extraction, prevents condensation, and provides a low-cost, energy-efficient venting system that minimizes noise and moisture accumulation, while maintaining effective airflow and reducing mold risks.

Implementation Method 1

The mixing chamber employs a jet pump allowing a single fan to promote the mixing of moist air from the washing chamber with dry outside air. In one embodiment, an electric blower provides high velocity jet into the mixing chamber which draws moist air from the washing chamber as displaced by dry air diverted from the same electric blower.

Methodology Applied
Scientific EffectJet pump: Jet

Implementation Method 2

Cool air, pulled by convection or by a fan into the chamber through a lower vent, flows upward, augmented by natural convection to dry the heated dishes.

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10024561B2Washing appliance with improved air handling system
Publication Date: 2018.07.17 ILLINOIS TOOL WORKS INC
  • US10024561B2 patent drawing
  • US10024561B2 patent drawing
  • US10024561B2 patent drawing

AI summary

A humidity reducing vent for a washing appliance such as a dishwasher or washing machine employs a jet pumping action allowing a single electric blower to move and mix humid air exhausted from the washing appliance washing chamber and external dry air streams together prior to discharge so as to reduce condensation outside of the washing appliance.