Dishwasher with overflow conduit

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Solution Overview

Problem

Contemporary dishwashers often experience liquid overflow, leading to leaks within the home due to the inability to effectively manage excess liquid during washing cycles.

Innovation Solution

The dishwasher incorporates an air supply system with a blower, air supply conduit, and air return conduit, where at least one of these conduits is located in the lower portion of the treating chamber and functions as an overflow conduit to remove excess liquid during overfill events, utilizing a float mechanism to detect and address overfill conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the dishwasher uses a recirculation system to spray liquid throughout the tub, then cleaning effectiveness is improved, but liquid overflow and leakage occurs

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidliquid overflow
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The overflow conduit is pre-positioned at a specific height in the tub to detect and divert excess liquid before it can overflow beyond the tub. This preliminary protective measure ensures that when liquid level rises above the normal operating level, it is automatically redirected through the overflow conduit to a collection container, preventing harmful leakage while maintaining the recirculation cleaning system's effectiveness

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The overflow conduit acts as an intermediary element between the treating chamber and the external environment. Instead of allowing liquid to escape directly from the tub (harmful effect), the conduit provides an intermediate pathway that channels excess liquid to a controlled collection point, mediating the overflow process to eliminate the harmful leakage effect

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the air supply conduit and air return conduit are located in the lower portion of the treating chamber, then air circulation is improved, but the conduits may be exposed to excess liquid

Engineering Contradiction:
Improveair circulationVSAvoidconduit exposure to excess liquid
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The air supply conduit and air return conduit serve dual functions: they provide air circulation for the drying process by positioning outlets and inlets in the lower portion of the treating chamber, and simultaneously serve as overflow conduits to remove excess liquid. This multi-functionality allows the same structural elements to address both air circulation needs and overflow protection, improving reliability without compromising air circulation effectiveness

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents liquid from overflowing and leaking by directing excess liquid to a container, ensuring the dishwasher operates safely and reducing the risk of home damage, while also preventing further water supply until the overfill issue is resolved.

Implementation Method 1

utilizing a float mechanism to detect and address overfill conditions

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS9532700B2Dishwasher with overflow conduit
Publication Date: 2017.01.03 WHIRLPOOL CORP
  • US9532700B2 patent drawing
  • US9532700B2 patent drawing
  • US9532700B2 patent drawing

AI summary

A dishwasher for treating dishes according to at least one cycle of operation and having a tub at least partially defining a treating chamber and defining an access opening, a sprayer providing a spray of liquid into the treating chamber, a liquid recirculation system defining a recirculation flow path for recirculating the sprayed liquid from the treating chamber to the sprayer, and an air supply system having a conduit configured to function as an overflow conduit.