Dishwasher with rack

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Solution Overview

Problem

Conventional dishwashers lack an efficient mechanism to accommodate varying dish sizes and types, particularly in the upper and third-level racks, which can lead to inadequate cleaning and space utilization during different wash cycles.

Innovation Solution

The dishwasher incorporates a second dish rack with a movable section that adjusts between deployed and stowed positions, allowing for different heights and wash zones, and a movable spray tube that changes positions to optimize cleaning for various dish sizes and types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the upper rack and third-level rack have fixed structures, then the manufacturing cost is reduced and the structure is simplified, but the adaptability to different dish sizes and types deteriorates

Engineering Contradiction:
Improveadaptability to different dish sizesVSAvoidrack structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the third-level rack movable between a deployed position (providing additional washing space for small items) and a stowed position (clearing the path for tall items in the upper rack). This dynamic configuration allows the rack system to adapt to different dish sizes and types without requiring multiple fixed rack structures, thereby improving versatility while controlling structural complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the washing chamber into multiple zones by allowing the third-level rack to be independently positioned. The movable third-level rack creates distinct wash zones that can be configured based on the loading requirements, enabling simultaneous washing of different dish types at different heights without interfering with each other.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the third-level rack is always in the deployed position, then the washing capacity for small items is improved, but the space availability for tall items in the upper rack deteriorates

Engineering Contradiction:
Improvewashing capacity for small itemsVSAvoidavailable volume for tall items
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The movable third-level rack enables dynamic adjustment of washing capacity. When small items need to be washed, the rack is deployed to provide additional washing surfaces. When tall items are loaded in the upper rack, the third-level rack is stowed to clear the vertical space. This dynamic reconfiguration resolves the conflict between maximizing small item capacity and maintaining space for tall items.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the spray tube is fixed in position, then the device complexity is reduced, but the cleaning effectiveness for dishes of different heights deteriorates

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidspray system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spray tube is made movable between a first position (spraying toward the rear of the treating chamber) and a second position (spraying toward the front). This dynamic positioning allows the spray system to effectively clean dishes of different heights and types by adjusting the spray direction to match the rack configuration, thereby improving cleaning reliability without requiring multiple fixed spray systems.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11857135B2Dishwasher with rack
Publication Date: 2024.01.02 WHIRLPOOL CORP
  • US11857135B2 patent drawing
  • US11857135B2 patent drawing
  • US11857135B2 patent drawing

AI summary

A dishwasher for treating dishes according to a cycle of operation, the dishwasher having a tub at least partially defining a treating chamber and a first dish rack received within the treating chamber, and having a least a portion with a seat for supporting dishes. A second dish rack is located above the first dish rack and includes a movable section.