Disk Device Column Recess Attachment for Airtight Base

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Solution Overview

Problem

The manufacturing of disk devices, such as hard disk drives, faces challenges in designing the peripheral components, particularly in forming support structures like protrusions and columns, which can lead to issues like blowholes and gas leaks, making it difficult to achieve precise and airtight constructions.

Innovation Solution

The design incorporates a column and protrusion system where the column is attached to a recess in the base rather than a through-hole, allowing for easier manufacturing and preventing gas leaks, while the protrusion is formed shorter to avoid deformation and facilitate assembly, with a screw system ensuring precise alignment and attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a through-hole is used to attach the column to the base, then the column can be securely fixed, but gas leaks and blowholes occur making it difficult to achieve airtight construction

Engineering Contradiction:
Improveattachment securityVSAvoidgas leaks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the attachment structure into two separate components: a recess formed in the base and a column attached to that recess. This segmentation eliminates the need for a through-hole that penetrates the base, thereby preventing gas leaks while maintaining secure attachment of the rotational component.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the protrusion is formed longer to provide support, then structural stability is improved, but deformation occurs during manufacturing and assembly

Engineering Contradiction:
Improvestructural stabilityVSAvoiddeformation
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent uses a recess that is partially formed in the base rather than a complete through-hole. This partial action provides sufficient structural support for stabilizing the rotational component while avoiding the excessive length that would cause deformation during manufacturing and assembly.

Inventive Principle:
Principle #16Partial or excessive action

3Manufacturing precision

If complex support structures are designed to ensure precision, then rotational accuracy is improved, but manufacturing complexity increases leading to blowholes and assembly difficulties

Engineering Contradiction:
Improverotational accuracyVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the harmful through-hole structure from the design and replaces it with a simpler recess structure. This extraction eliminates the complexity of forming complete through-holes while maintaining the necessary precision for rotational accuracy, thereby reducing manufacturing complexity and preventing blowholes.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20240105220A1Disk device with column attached to base and cover
Publication Date: 2024.03.28 KK TOSHIBA
  • US20240105220A1 patent drawing
  • US20240105220A1 patent drawing
  • US20240105220A1 patent drawing

AI summary

According to one embodiment, a disk device includes a plurality of magnetic disks, a casing, a column, a rotary component, and a screw. The casing includes a base having an inner space in which the plurality of magnetic disks is accommodated, and a first cover attached to the base to close the space. The column with a screw hole, is located in the space and is attached to the base by being fitted into a recess formed in the base. The rotary component is located in the space, surrounds the column, and is configured to rotate about the column. The screw is fitted into the screw hole through the first cover.