Disk Drive Adaptive Feed-Forward Compensation for Vibration

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Solution Overview

Problem

Existing disk drive servo control systems face challenges in maintaining head positioning and fly height stability due to external vibrations and spindle motor malfunctions, which affect the accuracy of write/read operations.

Innovation Solution

The implementation of an adaptive feed-forward compensation algorithm using optimized filters to process sensor and error signals, generating feed-forward compensation values to adjust the servo control system and maintain stability, even in the presence of disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional servo control systems are used without feed-forward compensation, then the system structure remains simple, but the head positioning accuracy and fly height stability deteriorate under external vibrations and spindle motor malfunctions

Engineering Contradiction:
Improvehead positioning accuracyVSAvoidservo control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feed-forward compensation that processes sensor signals and disturbance signals before they affect the servo control system. By optimizing filters in advance based on the relationship between sensor signals and disturbance signals, the system prepares compensation values proactively rather than reactively, improving reliability without requiring complex real-time adjustments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary feed-forward compensation path that processes sensor signals through optimized filters to generate compensation values. This intermediary path acts as a mediator between the disturbance detection and the servo control, isolating the main control system from direct exposure to disturbances while maintaining simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If feed-forward compensation with optimized filters is implemented, then the ability to compensate for disturbances improves, but the device complexity and computational requirements increase

Engineering Contradiction:
Improvedisturbance compensation capabilityVSAvoidfilter optimization complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service through automated filter optimization where the system automatically determines the optimal filter characteristics by analyzing the relationship between sensor signals and disturbance signals. This self-optimizing mechanism eliminates the need for manual filter tuning and reduces operational complexity while maintaining high disturbance compensation capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes filter parameters dynamically based on the observed relationship between sensor signals and disturbance signals. By adjusting filter characteristics (such as cutoff frequencies and gain) according to actual operating conditions, the system achieves high disturbance compensation without requiring overly complex fixed-structure filters

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9058827B1Disk drive optimizing filters based on sensor signal and disturbance signal for adaptive feed-forward compensation
Publication Date: 2015.06.16 WESTERN DIGITAL TECHNOLOGIES INC
  • US9058827B1 patent drawing
  • US9058827B1 patent drawing
  • US9058827B1 patent drawing

AI summary

A disk drive is disclosed comprising a servo control system operable to actuate a head over a disk. A sensor signal is filtered with a first filter comprising a frequency response, and the filtered sensor signal is filtered to generate a compensated sensor signal. An error signal is filtered with a second filter comprising the frequency response, and an adaptation control signal is generated based on the compensated sensor signal and the filtered error signal. An adaptive filter is adapted in response to the adaptation control signal, wherein the adaptive filter filters the sensor signal to generate feed-forward compensation values. The feed-forward compensation values are applied to the servo control system to compensate for the disturbance. A disturbance signal that represents the disturbance is generated, and the frequency response of the first and second filters is optimized based on the sensor signal and the disturbance signal.