Disk Drive Fly Height Reset via Touchdown Calibration

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Solution Overview

Problem

Magnetic entropy in disk drives leads to data errors due to the degradation of magnetic grain alignment over time, exacerbated by ambient temperature and adjacent track interference, resulting in unreliable magnetic field sensing and data loss.

Innovation Solution

Implementing a fly height control system that includes a touchdown operation, fly height calibration track, and verification track to adjust and validate the fly height control signal, using techniques such as harmonic ratio estimation and error correction codes to ensure accurate head positioning and data integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If magnetic grains are written to tracks for data storage, then data capacity is improved, but magnetic entropy and adjacent track interference cause degradation over time

Engineering Contradiction:
Improvedata capacityVSAvoidmagnetic field sensing reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The system performs preliminary actions by implementing predictive models that anticipate magnetic entropy accumulation and adjacent track interference effects before they cause data errors. The model predicts degradation patterns based on write operations and environmental conditions, allowing proactive data protection measures to be taken.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies beforehand cushioning by implementing error correction codes and predictive monitoring systems that cushion against future data loss. The system prepares compensation mechanisms in advance based on predicted magnetic degradation, preventing errors before they occur rather than reacting after data corruption happens.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Adaptability or versatility

If ambient temperature increases, then operational flexibility is improved, but magnetic entropy increases causing faster grain alignment degradation

Engineering Contradiction:
Improveoperational flexibilityVSAvoidmagnetic grain alignment stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The system implements feedback mechanisms that continuously monitor environmental conditions including temperature, and adjust error correction and predictive model parameters accordingly. When temperature increases are detected, the system strengthens error correction measures and adjusts predictions to account for accelerated magnetic entropy accumulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies parameter changes by dynamically adjusting error correction code strength and predictive model parameters based on environmental conditions. When temperature or other environmental factors change, the system modifies operational parameters to maintain data integrity despite varying magnetic stability conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If write operations are performed on target tracks, then data storage capability is improved, but adjacent track interference and wide area track erasure compound over time

Engineering Contradiction:
Improvedata storage capabilityVSAvoidadjacent track interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system extracts and isolates the harmful effects of adjacent track interference and wide area track erasure by using predictive models to identify affected tracks before writing operations. The model separates the target track data from predicted interference patterns, allowing pre-correction of data that will be written to tracks susceptible to ATI and WATER effects.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If fly height control signal is adjusted for calibration, then head positioning accuracy is improved, but calibration track degradation due to magnetic entropy reduces measurement precision

Engineering Contradiction:
Improvehead positioning measurement precisionVSAvoidcalibration track reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system applies preliminary action by implementing predictive models that forecast calibration track degradation before it significantly impacts measurement precision. The model predicts when calibration tracks will suffer from magnetic entropy effects, allowing the system to perform recalibration or adjust measurement parameters proactively rather than waiting for precision to deteriorate.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fly height control system effectively maintains reliable head positioning and data integrity by compensating for environmental changes and magnetic interference, reducing the impact of magnetic entropy and adjacent track interference, thereby extending the lifespan of data storage.

Implementation Method 1

a read element of the head (e.g., a magnetoresistive element) transduces the magnetic field emanating from the disk surface into a read signal

Methodology Applied
Scientific EffectMagnetoresistive effect: Magnetoresistance

Implementation Method 2

a current is applied to a write element of the head (e.g., a write coil) to create a magnetic field which magnetizes the surface of the disk by orienting the direction of magnetic grains

Methodology Applied
Scientific EffectElectromagnetic field generation: Electromagnetic Induction

Implementation Method 3

The orientation of the grains exhibits hysteresis thereby generating their own magnetic field when the write magnetic field is removed

Methodology Applied
Scientific EffectMagnetic hysteresis: Magnetic Hysteresis

Data Source

PatentUS8773802B1Disk drive resetting fly height reference generated from a degrading calibration track
Publication Date: 2014.07.08 WESTERN DIGITAL TECHNOLOGIES INC
  • US8773802B1 patent drawing
  • US8773802B1 patent drawing
  • US8773802B1 patent drawing

AI summary

A disk drive is disclosed comprising a head actuated over a disk and a fly height actuator operable to control a fly height of the head in response to a fly height control signal. A touchdown operation is executed to set an operating fly height control signal by adjusting the fly height control signal until the head contacts the disk. A fly height calibration track is then read to set a fly height reference. When calibrating the operating fly height control signal, the fly height calibration track is read and the operating fly height control signal is adjusted in response to the fly height reference. When the adjusted operating fly height control signal is invalid, the touchdown operation is re-executed to reset the operating fly height control signal and then the fly height calibration track is read to reset the fly height reference.