Disk Drive Actuator Latch with Asymmetric Magnet Biasing

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Solution Overview

Problem

Conventional actuator latches in disk drives, especially in mobile devices, are insufficient in withstanding mechanical shocks due to inadequate magnetic biasing forces, which can lead to damage of the head gimbal assemblies and adjacent disk surfaces during sudden rotational accelerations.

Innovation Solution

The design enhances the magnetic biasing force of the actuator latch by using a configuration with larger and smaller rare earth permanent magnets and a ferromagnetic biasing element, such as a steel ball, to improve the latch's ability to secure the actuator during mechanical shocks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional actuator latches are used with standard magnetic biasing forces, then the disk drive can operate normally during regular use, but the latch cannot withstand mechanical shocks and sudden rotational accelerations

Engineering Contradiction:
Improvelatch security during mechanical shockVSAvoidmagnetic biasing force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent changes the magnetic field parameters by using two permanent magnets with different sizes (first magnet larger than second magnet) to create an enhanced and non-uniform magnetic biasing force on the ferromagnetic ball, improving the latch's ability to withstand mechanical shocks

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite magnetic system combining two permanent magnets of different sizes with a ferromagnetic ball, creating a multi-component magnetic biasing mechanism that provides superior shock resistance compared to conventional single-magnet designs

Inventive Principle:
Principle #40Composite materials

2Reliability

If the magnetic biasing force on the latch is increased to withstand mechanical shocks, then the latch can secure the actuator during sudden rotational accelerations, but the device complexity increases

Engineering Contradiction:
Improvelatch security during mechanical shockVSAvoidmagnet configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the magnetic biasing function into two separate permanent magnets of different sizes, with the larger first magnet providing primary biasing force and the smaller second magnet providing additional enhancement, allowing optimized performance while maintaining modular simplicity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the magnetic biasing force, enhancing the robustness of the disk drive to survive mechanical shocks and preventing damage to the head gimbal assemblies and disk surfaces.

Implementation Method 1

an actuator latch may include a ferromagnetic material (e.g. a steel ball) that is attracted to one or both voice coil motor (VCM) magnets

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

The latch includes a ferromagnetic biasing element, such as a steel ball

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS8760816B1Disk drive with a biased actuator latch, and having a first permanent magnet that is larger than a second permanent magnet
Publication Date: 2014.06.24 WESTERN DIGITAL TECHNOLOGIES INC
  • US8760816B1 patent drawing
  • US8760816B1 patent drawing
  • US8760816B1 patent drawing

AI summary

A disk drive includes a disk drive base and a disk rotatably mounted to the disk drive base. First and second permanent magnets are fixed to the disk drive base. An actuator is pivotably mounted to the disk drive base. The actuator defining an actuator pivot axis about which the actuator pivots. The actuator includes an actuator coil disposed between the first and second permanent magnets. An actuator latch is disposed adjacent to the actuator. The actuator latch includes a biasing element that comprises a ferromagnetic material. An overlapping portion of the first permanent magnet overlaps the second permanent magnet as viewed from a viewing direction that is parallel to the actuator pivot axis. A protruding portion of the first permanent magnet does not overlap the second permanent magnet as viewed from the viewing direction.