Disk Drive Write Offset Compensation for Thermal Deformation

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Solution Overview

Problem

Existing disk drive technologies fail to accurately account for thermal deformation caused by temperature changes, leading to potential overwriting of data tracks due to shifting servo tracks, which can result in data loss during write operations.

Innovation Solution

The implementation of an operating write offset generated based on measured temperature and radial location, allowing the write element to be radially offset during write operations to prevent overwriting, and an operating read offset to ensure accurate data retrieval, using a write jog table or function to adjust for thermal expansion and skew angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed write offset is used, then the device complexity is reduced, but manufacturing precision deteriorates due to thermal deformation causing data track overwriting

Engineering Contradiction:
Improvewrite offset adjustment mechanismVSAvoiddata track positioning accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by transitioning from a fixed write offset to a dynamic write offset that changes based on temperature conditions. The write offset is adjusted in real-time according to measured temperature values, allowing the system to adapt to thermal expansion and contraction of the disk and head assembly, thereby maintaining positioning accuracy across varying temperatures without requiring complex mechanical adjustment mechanisms

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the write offset parameter based on temperature measurements. A temperature-dependent write offset function is established through calibration at different temperatures, and the appropriate offset value is selected based on the current temperature, effectively compensating for thermal deformation effects on track positioning

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If temperature compensation is implemented, then manufacturing precision is improved, but device complexity increases due to temperature sensing and offset adjustment mechanisms

Engineering Contradiction:
Improvedata track positioning accuracyVSAvoidtemperature compensation system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical adjustment mechanisms with an electronic/software-based temperature compensation system. A temperature sensor provides electrical signals that are processed by a controller to determine the appropriate write offset, eliminating the need for mechanical adjustment components while achieving the same positioning accuracy improvement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs self-service by automatically measuring its own temperature and adjusting the write offset accordingly without requiring external intervention. The temperature sensor monitors the actual temperature conditions, and the controller autonomously selects the appropriate offset value from pre-calibrated tables or applies compensation functions, making the system self-regulating

Inventive Principle:
Principle #25Self-service

3Device complexity

If thermal deformation is not compensated, then device complexity remains low, but data loss occurs due to overwriting of previously written tracks

Engineering Contradiction:
Improvethermal compensation mechanismVSAvoiddata integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by pre-calibrating write offset values at multiple temperature points and storing them in lookup tables before normal operation. During write operations, the system retrieves the pre-determined offset value corresponding to the current temperature, preventing the harmful effect of thermal deformation before it can cause track overwriting or data loss

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents data overwriting by compensating for thermal deformation, ensuring accurate data writing and reading by dynamically adjusting offsets based on temperature and radial location, thereby maintaining data integrity across varying temperatures.

Implementation Method 1

a head connected to a distal end of an actuator arm which is rotated about a pivot by a voice coil motor (VCM)

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

thermal deformation caused by temperature changes, leading to potential overwriting of data tracks due to shifting servo tracks

Methodology Applied
Scientific EffectThermal deformation: Thermal Expansion

Data Source

PatentUS8792200B1Disk drive employing a temperature dependent write offset
Publication Date: 2014.07.29 WESTERN DIGITAL TECHNOLOGIES INC
  • US8792200B1 patent drawing
  • US8792200B1 patent drawing
  • US8792200B1 patent drawing

AI summary

A disk drive is disclosed comprising a disk, and a head actuated over the disk, the head comprising a read element radially offset from a write element. A temperature is measured, and an operating write offset is generated based on the measured temperature. Data is written to a target radial location on the disk by radially offsetting the write element based on the operating write offset. An operating read offset is generated based on the target radial location on the disk, and the data is read from the disk by radially offsetting the read element based on the operating read offset.