Disk Head Heater Control for Flying Height Noise Timing

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Solution Overview

Problem

Existing disk devices face challenges in properly controlling the flying height of the head above the disk medium due to thermal expansion, leading to noise and interference during read operations.

Innovation Solution

The disk device incorporates a heater to adjust the protrusion amount of the head through thermal expansion, utilizing a controller to detect noise during heating and adjust the read start timing or select alternative read elements to mitigate noise, ensuring proper flying height control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the heater is supplied with electric power to adjust the protrusion amount of the head through thermal expansion, then the flying height control is improved, but noise is generated during the heating process

Engineering Contradiction:
Improveflying height controlVSAvoidnoise
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The controller detects noise during the heating process and adjusts the read start timing in advance to avoid the noise period. By performing the read operation after the noise subsides, the system maintains flying height control while eliminating noise interference in the read signal.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The noise generated during heating is used as a detection signal to determine when the heating is complete. The controller monitors the noise level and uses its cessation as an indicator to start the read operation, converting the harmful noise into a useful timing reference.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If the read operation is performed immediately after heating starts, then the productivity is improved, but the read accuracy deteriorates due to noise interference

Engineering Contradiction:
Improveread operation speedVSAvoidread accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The controller performs a preliminary detection phase during heating to identify noise characteristics, then schedules the read operation for the period after noise subsides. This preliminary action ensures both efficient timing and high read accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the read start timing based on the actual noise conditions observed during heating. Rather than using a fixed delay, the controller adapts the read timing to match the specific heating characteristics, optimizing both speed and accuracy for each operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces noise interference by adjusting the read start timing and selecting appropriate read elements, thereby improving the accuracy and reliability of read operations.

Implementation Method 1

the head is equipped with a heater, which is to be supplied with an electric power to adjust the protrusion amount of the head due to thermal expansion and to control the flying height of the head above the disk medium

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS20250342858A1Disk device and disk device control method
Publication Date: 2025.11.06 KK TOSHIBA
  • US20250342858A1 patent drawing
  • US20250342858A1 patent drawing
  • US20250342858A1 patent drawing

AI summary

According to one embodiment, a disk device includes a disk medium, a head, and a controller. The disk medium includes a recording surface. The head includes a first read element and a heater. The first read element faces the recording surface. The controller is configured to detect a first noise during heating of the head, in response to a signal read from the disk medium by the first read element when starting supply of an electric power to the heater.