Disk Saw Felling Head Visibility Window Design

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Solution Overview

Problem

Current disk saw felling heads have limited visibility for operators due to the placement of the disk saw-motor assembly, leading to inefficiencies in tree felling and accumulation processes, relying heavily on operator expertise and experience to navigate and position the machine effectively.

Innovation Solution

The disk saw felling head design includes a frame with a spine and saw housing that positions the motor within the saw housing, allowing the disk saw to be partially exposed and creating a visibility window between the motor housing and mounting posts, enabling the operator to see the full width of the tree and improving visibility of the cutting zone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the motor is positioned in an upright position within the disk saw-motor assembly, then the structural stability is improved, but the operator's visibility of the tree and cutting zone is significantly reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidoperator visibility
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The motor is repositioned from a traditional upright configuration to a horizontal orientation, changing the spatial dimension of the disk saw-motor assembly. This dimensional change allows the saw housing to be positioned between the motor and mounting posts, creating a visibility window that was not possible with the conventional upright arrangement, thereby resolving the contradiction between structural stability and operator visibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the disk saw-motor assembly is configured with limited visibility, then the structural compactness is improved, but the operator efficiency and control precision deteriorate

Engineering Contradiction:
Improvestructural compactnessVSAvoidoperator efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The saw housing is segmented into sections that create a visibility window between the motor housing and first mounting post. This segmentation allows light and sight lines to pass through the housing structure, enabling the operator to see the full width of the tree and cutting zone while maintaining the compact overall structure of the assembly

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the operator relies on expertise and experience to navigate blind spots, then the device complexity is reduced, but the measurement precision and control accuracy of tree felling deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidcutting precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The visibility window in the saw housing allows the operator to directly observe the cutting zone and tree position without requiring extensive expertise or experience to compensate for blind spots. The design itself provides the necessary visual information, making the system self-sufficient in terms of operator guidance and improving cutting precision without adding device complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10779483B2Disk saw felling head
Publication Date: 2020.09.22 DEERE & CO
  • US10779483B2 patent drawing
  • US10779483B2 patent drawing
  • US10779483B2 patent drawing

AI summary

A disk saw felling head comprising a saw housing positioned between a disk saw and harvesting and bunching cylinders so as to provide visibility window laterally between a first mounting post and a second mounting post promoting visibility of a full width of a tree toward a cutting zone.