Pharmaceutical Dispenser Locking Fill Door

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Solution Overview

Problem

Automated pharmaceutical dispensing systems face challenges in ensuring the correct contents are used, often resulting in wrong contents being dispensed due to lack of secure closure mechanisms and low filling speed.

Innovation Solution

A dispenser system with a bin, a locking assembly, and an identifier reading device that compares the identity of the prescription pharmaceuticals in the bin with the bulk container, allowing access only when a positive match is confirmed, ensuring accurate filling and secure closure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a locking assembly is added to secure the bin door and prevent wrong contents dispensing, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveaccuracy of pharmaceutical dispensingVSAvoidcomplexity of dispenser mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary verification by scanning and comparing identifiers of the bulk container with the bin identifier before allowing the door to be opened. This preliminary action prevents wrong contents from being dispensed by ensuring the correct bulk container is used to fill the bin, thereby improving reliability without requiring complex locking mechanisms that constantly monitor during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

An identifier reading device and controller act as intermediaries between the bulk container, bin, and door locking assembly. The reading device scans identifiers, the controller compares them, and based on the comparison result, the locking assembly either engages or disengages. This intermediary system provides a simple yet effective verification mechanism that improves reliability while maintaining relatively simple device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If an identifier reading and comparison system is implemented to verify contents before filling, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improveaccuracy of pharmaceutical fillingVSAvoidcomplexity of verification system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical verification methods (such as physical inspection or manual checking of pharmaceutical contents) with an optical/electronic identifier reading system. The reading device scans identifiers and the controller compares them electronically, providing high precision verification of contents accuracy while keeping the physical verification mechanism simple and non-intrusive to the filling process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses identifier codes (such as barcodes or RFID tags) as digital copies or representations of the pharmaceutical contents information. Instead of physically verifying the actual pharmaceutical contents, the system reads and compares these identifier copies, which accurately represent the contents identity. This approach achieves high manufacturing precision through simple information comparison rather than complex physical verification.

Inventive Principle:
Principle #26Copying

3Reliability

If the door is locked during filling operations, then reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveprevention of wrong pharmaceutical dispensingVSAvoidaccessibility of bin for filling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking assembly is designed to dynamically change its state based on the verification result and operational phase. During the verification and filling process, the door is locked to prevent unauthorized access or tampering. However, when verification succeeds and filling is complete, the door automatically unlocks for easy access. This dynamic behavior ensures reliability during critical operations while maintaining ease of operation when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system automatically manages the door locking and unlocking process based on the verification and filling status. The controller monitors the identifier comparison result and filling operation progress, then automatically engages or disengages the locking assembly without requiring manual intervention. This self-service approach ensures the door is locked during critical phases for reliability while being easily accessible when verification succeeds, without adding operational complexity for the user.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures accurate dispensing of pharmaceuticals by verifying the contents before allowing access, reducing errors and improving efficiency by ensuring the correct pharmaceuticals are used, thus enhancing patient safety and operational speed.

Implementation Method 1

an actuating member comprising a shape memory alloy

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Data Source

PatentUS7840307B2Object dispenser with locking fill door useful in system and method for dispensing objects
Publication Date: 2010.11.23 PARATA SYSTEMS LLC
  • US7840307B2 patent drawing
  • US7840307B2 patent drawing
  • US7840307B2 patent drawing

AI summary

A dispenser for dispensing prescription pharmaceuticals contained therein includes: a bin, the bin including an access opening; a door adjacent to the opening and movable between open and closed positions to allow access for filling the bin through the opening, wherein one of the bin and the door includes a first identifier corresponding to the identity of units of a single prescription pharmaceutical contained in the bin; a locking assembly configured and positioned to engage the door in the closed position and prevent the door from moving to the open position; an identifier reading device operably associated with the locking assembly to scan the first identifier and a second identifier on a bulk container, the second identifier corresponding to the identity of the contents of the bulk container; and a controller having a data storage unit and configured to receive and compare signals from the identifier reading device corresponding to the first and second identifiers. The controller is operably associated with the locking assembly such that the locking assembly disengages from the door responsive to a positive comparison by the controller, thereby enabling the door to be moved to the open position.