Wall-Mounted Dispenser Backflow Prevention with Redundant Valves

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wall-mounted dispensers cannot be connected in a side-by-side series manner and lack effective backflow prevention when dispensing a water and liquid chemical mixture, posing a risk of contamination.

Innovation Solution

A wall-mounted dispenser design featuring multiple backflow prevention devices, including a check valve, poppet valve, and duck-bill check valve, allows for side-by-side connection and prevents backflow by ensuring the water source remains uncontaminated through a combination of valve mechanisms and atmospheric venturi openings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple backflow prevention devices are installed in the dispenser, then the reliability of preventing backflow contamination is improved, but the device complexity increases

Engineering Contradiction:
Improvebackflow prevention reliabilityVSAvoidvalve mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The backflow prevention system is segmented into multiple independent valve mechanisms (check valve, poppet valve, duck-bill check valve) positioned at different locations within the dispenser. Each valve operates independently to prevent backflow from different potential contamination sources, thereby improving overall reliability without requiring a single complex system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple backflow prevention devices are installed in advance as redundant protective measures. If one valve fails or if backflow occurs through an unexpected pathway, the other valves provide backup protection, cushioning against the harmful effect of contamination before it can reach the water source

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the dispenser is designed with multiple backflow prevention devices, then the water source protection is improved, but the ease of operation may be worsened

Engineering Contradiction:
Improvewater source protectionVSAvoiddispensing operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The multiple valve mechanisms are designed to operate automatically based on pressure differentials and fluid flow directions. The check valve, poppet valve, and duck-bill check valve self-regulate to prevent backflow without requiring user intervention, maintaining ease of operation while providing enhanced protection

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The complex valve mechanisms serve as intermediary components between the water source and the dispensing outlet. These intermediaries handle the complexity of backflow prevention automatically, shielding the user from operational complexity while maintaining simple dispensing operation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the dispenser body portions are extended to accommodate multiple valves and passageways, then the backflow prevention capability is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvebackflow prevention capabilityVSAvoiddispenser manufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The valve mechanisms are nested within the existing dispenser body structure. The check valve, poppet valve, and duck-bill check valve are integrated into the body portions and passageways already formed for water and chemical flow, allowing multiple prevention devices to be added without requiring complete redesign of the dispenser architecture

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The multiple backflow prevention devices are merged into a single integrated dispenser unit with unified body portions and fluid passageways. This combining approach allows all valves to share common structural elements and mounting locations, reducing overall manufacturing complexity compared to separate valve assemblies

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dispenser effectively prevents backflow contamination and allows for convenient dispensing of a water and liquid chemical mixture, ensuring the water source remains safe even if individual prevention devices fail, with multiple mechanisms ensuring water purity.

Implementation Method 1

A check valve is positioned in the inlet end of the first water passageway

Methodology Applied
Scientific EffectCheck valve: Valve

Implementation Method 2

A poppet valve, having upper and lower ends, is vertically movably mounted in the chamber of the third body portion and the chamber of the venturi body

Methodology Applied
Scientific EffectPoppet valve: Valve

Implementation Method 3

A duck-bill check valve is positioned in the discharge conduit below the poppet valve

Methodology Applied
Scientific EffectDuck-bill check valve: Valve

Implementation Method 4

The venturi body has an upwardly presented valve seat at the lower end thereof which communicates with the atmosphere through a venturi effect

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Data Source

PatentUS8939322B2Wall mounted dispenser
Publication Date: 2015.01.27 RD IND INC
  • US8939322B2 patent drawing
  • US8939322B2 patent drawing
  • US8939322B2 patent drawing

AI summary

A wall mounted dispenser for dispensing a mixture of water and liquid chemicals which may be used as a separate dispenser or in combination with other like dispensers. The dispenser of this invention includes several backflow preventers to ensure that the water supply will not become contaminated during backflow problems.