Dispenser using electrically activated material

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing dispensing systems face challenges in reducing battery power consumption and maintaining a small footprint while providing touch-less dispensing functionality, particularly in environments like schools, hospitals, and factories.

Innovation Solution

A pump mechanism utilizing an electrically activated flexible membrane that changes pliability in response to voltage, allowing for efficient fluid dispensing by moving between compressed and uncompressed states with the assistance of biasing devices, thereby minimizing power usage and optimizing space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conventional pump mechanism is used for touch-less dispensing, then reliable fluid dispensing is achieved, but power consumption increases and device footprint enlarges

Engineering Contradiction:
Improvepower consumptionVSAvoiddispensing reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent replaces traditional mechanical pump components (motors, gears, pistons) with an electrically activated membrane system. The membrane responds directly to electrical signals to create pumping action, eliminating the need for complex mechanical transmission components and reducing overall power consumption while maintaining reliable fluid dispensing through direct actuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in the electrical parameters (voltage, frequency) applied to the membrane to control its mechanical response. By modulating these electrical parameters, the system achieves reliable pumping action with variable flow rates without requiring proportional increases in power consumption, thus resolving the contradiction between reliability and energy use.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If a conventional pump mechanism is used for touch-less dispensing, then reliable fluid dispensing is achieved, but device footprint increases

Engineering Contradiction:
Improvedevice footprintVSAvoiddispensing reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent replaces traditional mechanical pump components (motors, gears, pistons) with an electrically activated membrane system. The membrane responds directly to electrical signals to create pumping action, eliminating the need for complex mechanical transmission components and reducing overall power consumption while maintaining reliable fluid dispensing through direct actuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent integrates the membrane, biasing devices, and fluid channels into a compact nested structure where components are arranged concentrically or in overlapping configurations. This nesting allows the pump to achieve reliable pumping action within a minimized footprint by efficiently utilizing three-dimensional space.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If the flexible membrane has high pliability, then efficient fluid dispensing is achieved, but control precision decreases

Engineering Contradiction:
Improvefluid dispensing efficiencyVSAvoidcontrol precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent utilizes changes in the electrical parameters (voltage, frequency) applied to the membrane to control its mechanical response. By modulating these electrical parameters, the system achieves reliable pumping action with variable flow rates without requiring proportional increases in power consumption, thus resolving the contradiction between reliability and energy use.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent incorporates feedback mechanisms that monitor the membrane's response and adjust the electrical activation parameters accordingly. This feedback loop allows the system to maintain optimal control precision even as membrane pliability varies, ensuring efficient and accurate fluid dispensing by dynamically compensating for changes in membrane characteristics.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves low power consumption and compact design while maintaining effective touch-less dispensing, ensuring reliable operation in various environments with reduced battery drain.

Implementation Method 1

The flexible membrane has a first pliability when a first voltage is applied to the flexible membrane and has a second pliability when a second voltage is applied to the flexible membrane

Methodology Applied
Scientific EffectElectrically activated material: Electroactive Polymer

Implementation Method 2

The pump comprises a first biasing device configured to apply a first force in a first direction to the flexible membrane

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The dome portion is configured to move in a second direction along the compression axis from the compressed state to the uncompressed state in response to the gravitational force

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUSRE48010E1Dispenser using electrically activated material
Publication Date: 2020.05.26 GOJO IND INC
  • USRE48010E1 patent drawing
  • USRE48010E1 patent drawing
  • USRE48010E1 patent drawing

AI summary

A pump for dispensing fluid includes a dome portion for storing the fluid received through a pump inlet. The dome portion is movable between a compressed state and an uncompressed state. The pump includes a flexible membrane having a first pliability when a first voltage is applied and a second pliability when a second voltage is applied. The pump includes a first biasing device that applies a first force in a first direction to the flexible membrane. The flexible membrane moves the dome portion from the uncompressed state to the compressed state. The pump includes a second biasing device that applies a second force in a second direction to the dome portion to move the dome portion from the compressed state to the uncompressed state when the flexible membrane has the second pliability. Alternatively, the dome portion moves in the second direction in response to a gravitational force.