Dispensing Cap With Rotating Ring And Hinged Top

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Solution Overview

Problem

Existing child-resistant caps are either insufficiently secure for preventing children from accessing hazardous items or excessively difficult for older adults to open, and conventional flip-top caps lack an effective child-resistant design.

Innovation Solution

A dispensing cap design featuring a closure with a pivotable top and a rotatable ring that requires specific alignment and pressure application to open, incorporating features like notches, projections, and flexible areas to prevent unauthorized access, ensuring the cap can only be opened with deliberate alignment and pressure application using two hands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional flip-top cap is used, then ease of operation is improved, but child resistance is insufficient

Engineering Contradiction:
Improveease of openingVSAvoidchild resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cap is divided into multiple functional components: a base, a rotatable ring with notches, and a top with projections. The ring can rotate independently to align notches with projections, creating segmented locking positions that prevent accidental opening while allowing intentional opening when aligned

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ring is designed to be rotatable relative to the base, creating dynamic locking positions. The notches in the ring can align with projections on the top at specific rotational positions, providing dynamic control over when the cap can be opened. This rotational mechanism transforms a static cap into a dynamic system with multiple states

Inventive Principle:
Principle #15Dynamics

2Reliability

If a screw-on cap requires simultaneous push and turn, then child resistance is improved, but ease of operation deteriorates for older adults

Engineering Contradiction:
Improvechild resistanceVSAvoidease of opening
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Instead of requiring a pushing motion to unlock, the invention uses a rotational motion of the ring to align notches with projections. The thumb depression on the base provides a pulling or lifting action point rather than a pushing point, inverting the conventional approach and making it more suitable for older adults with reduced hand strength

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If a cap requires two-hand operation, then child resistance is improved, but device complexity increases

Engineering Contradiction:
Improvechild resistanceVSAvoidcomplexity of opening mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ring serves multiple functions simultaneously: it provides the rotational locking mechanism, contains the notches for alignment, and its flexible area provides tactile feedback and structural support. The thumb depression integrates with the base structure. By merging these functions into unified components rather than separate elements, the design achieves child resistance without excessive complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents children from opening the cap while allowing adults to easily access the contents by requiring alignment and pressure application, providing a secure and user-friendly child-resistant flip-top closure for containers holding liquids, powders, and solids.

Implementation Method 1

The second set of opposite wall sections comprises a flexible area and an inner wall including at least one projection extending inwardly. The top of the closure is pivotably opened from the closed position when the hinge is aligned with one of the notches in the first set of opposite wall sections and when compression is applied to the flexible area to disengage the at least one projection extending outwardly from the top from the at least one projection extending inwardly from the inner wall of the second set of opposite wall sections.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9102449B2Dispensing cap
Publication Date: 2015.08.11 THE PACKAGING DESIGN GRP
  • US9102449B2 patent drawing
  • US9102449B2 patent drawing
  • US9102449B2 patent drawing

AI summary

A dispensing cap including a closure having a top pivotably mounted to a base by a hinge. The closure is rotatably mounted to a ring. The top of the dispensing cap is opened only when the hinge is aligned with a notch formed in the ring and pressure is applied to flexible areas of the ring to disengage mating members of the ring and the top.